Harley Davidson Forums
08 Harley Road King Classic with Burly Beach Bars
08 Harley Road King Classic with Burly Beach Bars
0 2018/03/09 21:59:11
08 Harley Davidson Road King with Burly Beach Bars
08 Harley Davidson Road King with Burly Beach Bars
0 2018/03/09 21:57:44
Harley Road King Classic with Burly Beach Bars
Harley Road King Classic with Burly Beach Bars
0 2018/03/09 21:55:48
Burly bars and 39" fish tail pipes
Burly bars and 39" fish tail pipes
0 2017/07/09 07:18:45
Heres a different view of the 38.5" Burly beach bars
Heres a different view of the 38.5" Burly beach bars
0 2017/07/09 07:17:42
A different view of the 38.5" Burley beach bars.
A different view of the 38.5" Burley beach bars.
0 2017/07/09 07:14:26
38.5" Burly beach bars and 39" fish tail pipes installed
38.5" Burly beach bars and 39" fish tail pipes installed
0 2017/07/09 07:12:41
0 2017/07/09 07:11:38
Burly beach bars and 39" fish tail pipes
Burly beach bars and 39" fish tail pipes
0 2017/07/09 07:10:11
0 2017/07/03 16:27:04
08 road king with burly beach bars
08 road king with burly beach bars
0 2017/07/03 16:26:09
Burly beach bars installed. These are the 38.5 width bars not the bikini bars. I was going to re-install my H.D heated grips but i would have had to bore the inside left of the bars and i chose not to.
Burly beach bars installed. These are the 38.5 width bars not the bikini bars. I was going to re-install my H.D heated grips but i would have had to bore the inside left of the bars and i chose not to.
0 2017/07/03 16:21:33
Heres a pic of the burly bars before i replaced the front brake cable.
Heres a pic of the burly bars before i replaced the front brake cable.
0 2017/07/03 16:19:42
Crimped on new molex connectors and inserted back in to the connectors. I pulled all the wire harnesses inside the handlebars and tested them.
Crimped on new molex connectors and inserted back in to the connectors. I pulled all the wire harnesses inside the handlebars and tested them.
0 2017/07/03 16:15:53
Used shrink tube
Used shrink tube
0 2017/07/03 16:15:09
Soldered every wire
Soldered every wire
0 2017/07/03 16:14:05
Made my wire diagrams
Made my wire diagrams
0 2017/07/03 16:12:48
0 2017/06/19 21:51:02
Put some blue loctite on the ends of the bolts. U can put the loctite on after u put the bolt thru the bushings.
Put some blue loctite on the ends of the bolts. U can put the loctite on after u put the bolt thru the bushings.
0 2017/06/19 21:48:21
Reinstall the washer and ground. Now you can push the bolt up from bottom
Reinstall the washer and ground. Now you can push the bolt up from bottom
0 2017/06/19 21:45:46
Now install the left bolt from bottom. Remember to tilt the washer when putting it back on.
Now install the left bolt from bottom. Remember to tilt the washer when putting it back on.
0 2017/06/19 21:42:06
New bushings installed
New bushings installed
0 2017/06/19 21:41:13
Install all the bushings
Install all the bushings
0 2017/06/19 21:39:57
Removing the bottom bushing
Removing the bottom bushing
0 2017/06/19 21:39:00
Remove top and bottom bushings
Remove top and bottom bushings
0 2017/06/19 21:37:57
Top left side has a washer. Top right has a ground.
Top left side has a washer. Top right has a ground.
0 2017/06/19 21:27:57
Make sure you set the left bolt and hardware separate from right bolt and hardware. Do not mix these up because both sides are different. To remove the bolt on left side you will have to tilt the washer.
Make sure you set the left bolt and hardware separate from right bolt and hardware. Do not mix these up because both sides are different. To remove the bolt on left side you will have to tilt the washer.
0 2017/06/19 21:23:29
Next i loosened both bolts then removed them.
Next i loosened both bolts then removed them.
0 2017/06/19 21:21:17
I started bi putting the one piece clamp back on the risers and tightening the four bolts. This i did so the risers dont move, rotate.
I started bi putting the one piece clamp back on the risers and tightening the four bolts. This i did so the risers dont move, rotate.
0 2017/06/19 21:18:20
Top view of riser, washer, and bushing.
Top view of riser, washer, and bushing.
0 2017/06/19 21:15:46
A look from under you can see the riser bolt, washer and bushing. I used a 3/4 inch socket and wratchet to remove the bolts.
A look from under you can see the riser bolt, washer and bushing. I used a 3/4 inch socket and wratchet to remove the bolts.
0 2017/06/19 21:12:33
0 2017/06/19 21:12:00
The bushings are right under the risers
The bushings are right under the risers
0 2017/06/19 19:08:38
Riser bushings will be replaced. Looking at the riser bolt.
Riser bushings will be replaced. Looking at the riser bolt.
0 2017/06/19 19:07:13
Handlebars removed.
Handlebars removed.
0 2017/06/19 09:13:22
Remove the 4 bolts holding the clamp with a 1/4 inch allen wrench. Remove the clamp and now you can remove the handlebars.
Remove the 4 bolts holding the clamp with a 1/4 inch allen wrench. Remove the clamp and now you can remove the handlebars.
0 2017/06/19 09:11:04
Now you can apply your fron brake lever and wedge a piece of cardboard so the lever does Not go back to its regular position. This is to protect the little switch that is on your control housing from getting damaged. Now do the same for clutch side. Sorry, i forgot to take pix of this. You will need torx sizes t25 and t27 to remove the levers and switch housings. There are two screws on each (one on bottom and one on top).
Now you can apply your fron brake lever and wedge a piece of cardboard so the lever does Not go back to its regular position. This is to protect the little switch that is on your control housing from getting damaged. Now do the same for clutch side. Sorry, i forgot to take pix of this. You will need torx sizes t25 and t27 to remove the levers and switch housings. There are two screws on each (one on bottom and one on top).
0 2017/06/19 09:02:42
0 2017/06/19 09:00:50
0 2017/06/19 09:00:21
Now this is what it looks like with the nacelle removed. You do not have to remove the nacelle but you have much more room to work with if you do. Now you can start unplugging wire harness connectors that pertain to your handlebars
Now this is what it looks like with the nacelle removed. You do not have to remove the nacelle but you have much more room to work with if you do. Now you can start unplugging wire harness connectors that pertain to your handlebars
0 2017/06/19 08:56:54
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