Drilling out baffle on stock exhaust
#1
Guest
Posts: n/a
Drilling out baffle on stock exhaust
I have a 2007 Softail Standard and I'd like to get a bit more volume out of these pipes. I have a friend who drilled out a 1/4 inch hole through the baffle of his 05 Dyna and it seems to have the desired effect on his bike.
I'm a bit hesitant as I thought that messing with the stock exhaust might cause some tuning or computer issues on the newer bikes. Does anyone have any wisdom/caveats to pass on regarding this procedure?
Thanks in advance.
I'm a bit hesitant as I thought that messing with the stock exhaust might cause some tuning or computer issues on the newer bikes. Does anyone have any wisdom/caveats to pass on regarding this procedure?
Thanks in advance.
#3
#4
This from the DIY cheep mod section.
05-05-2008, 01:03 PM
Citoriplus
Moderator
Join Date: Sep 2006
Location: Rochester, NY
Posts: 5,562
RE: DIY Cheap mods
Here's avery easy and cheap way to get a much more"Harley" like sound a bike should have had from the factory.
There is no needto have the Delphi FI system remapped if youleave the intake alone.I spent under $5 for the parts I used to do it right.
Here's the tools I used to take it 'out';
I didn't have a hole saw that would fit all the way down to the plate so I used a hammer and screwdriver, unfortunatly it leaves a bunch of ragged edges. So I came upwith these parts, under $5 at the local Lowes plus a 21mm socket to clean things up.
1 piece of 1/2" X 3' long threaded rod, three nuts to fit and four washers.
Put two nuts, the socket, and a lock washer together like this at one end.
As the socket is certain to get jammed in there when you hammer it through, don't let it go in too far. It only has to go in about 1/2 to 3/4" to work. If you go in too far you might have trouble getting it out without removing the muffler from the bike.
Anyway you can use the rest of the washers and the last nut to prevent it from going in too far, and as a bonus it can be used to "jack" the piece back out. Cause you will almost certainly not be able to pull it out by hand.
Don't expect it to sould like its got a set of Rush slip on's w/2" baffles, or a set of Big Radius pipes. But if you like the stock looks but not the sound or your just short funds for new pipes its acheap way to improve what you got.
__________________
07 FXSTC
U.S. Army Vietnam Vet
FOR THOSE WHO FOUGHT FOR IT - FREEDOM HAS A PRICE THE PROTECTED WILL NEVER KNOW.
05-05-2008, 01:03 PM
Citoriplus
Moderator
Join Date: Sep 2006
Location: Rochester, NY
Posts: 5,562
RE: DIY Cheap mods
Here's avery easy and cheap way to get a much more"Harley" like sound a bike should have had from the factory.
There is no needto have the Delphi FI system remapped if youleave the intake alone.I spent under $5 for the parts I used to do it right.
Here's the tools I used to take it 'out';
I didn't have a hole saw that would fit all the way down to the plate so I used a hammer and screwdriver, unfortunatly it leaves a bunch of ragged edges. So I came upwith these parts, under $5 at the local Lowes plus a 21mm socket to clean things up.
1 piece of 1/2" X 3' long threaded rod, three nuts to fit and four washers.
Put two nuts, the socket, and a lock washer together like this at one end.
As the socket is certain to get jammed in there when you hammer it through, don't let it go in too far. It only has to go in about 1/2 to 3/4" to work. If you go in too far you might have trouble getting it out without removing the muffler from the bike.
Anyway you can use the rest of the washers and the last nut to prevent it from going in too far, and as a bonus it can be used to "jack" the piece back out. Cause you will almost certainly not be able to pull it out by hand.
Don't expect it to sould like its got a set of Rush slip on's w/2" baffles, or a set of Big Radius pipes. But if you like the stock looks but not the sound or your just short funds for new pipes its acheap way to improve what you got.
__________________
07 FXSTC
U.S. Army Vietnam Vet
FOR THOSE WHO FOUGHT FOR IT - FREEDOM HAS A PRICE THE PROTECTED WILL NEVER KNOW.
#5
Knock out the baffles. I measured the inside diameter...2 3/4 inches. Couldn't find reducers..so went to a muffler shop and had them cut two 4 inch pieces of 2 1/4 inch pipe. Expanded one end 2 inches in depth..to 2 3/4 inches..checked each one for a TIGHT fit into the pipe exit end. (not header end) Then...went to Advance Auto and bought two other reduders that would fit over the 2 1/4 inch end... First ..insert the cut and expended fitting..larger end first..smaller end facing the exhaust opening... Using a block of wood...pound it as far as you can. Second...put the reducer over that...it should have been checked for a PROPER (pronounced TIGHT) fit.. POUND it on..it will connect to the other. Purpose...speed up the exhaust gasses as they exit..produce some backpressure The smaller opening at the exhaust end will prevent reversion. In other words as the throttle is released...gasses try to return to the valves...some will do so no matter what. This setup produces a loud..throaty sound..while giving some backpressure and stopping the rattle upon decel (reversion) Cost $16 and a free block of wood..which promptly was retired (pronounced SHREDDED) upon completion. Oh yea..I used a 24 ounce framing hammer to "gently persuade" it into place
#7
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#8
#10
I punched a hole in the baffles on my 07 softail with no problems. It will make it a bit louder but to really get the sound you are looking for you will need an aftermarket slip-on or full exhaust and upgraded intake and efi. I shopped ebay for my parts and saved a bunch.
I want to stress the aftermarket part! A guy I work with has the same bike I have. He picked up a set of SE slip-ons and was a little taken back when my punched pipes sounded better than his upgraded pipes. Also if you are wondering about the difference in the sound of a pipe upgrade let me tell you it is like night and day. I put a set of v&h big shots on a couple of days ago and all I can say is wow. I wish I had video of my wife opening the garage door when I fired it up!
I want to stress the aftermarket part! A guy I work with has the same bike I have. He picked up a set of SE slip-ons and was a little taken back when my punched pipes sounded better than his upgraded pipes. Also if you are wondering about the difference in the sound of a pipe upgrade let me tell you it is like night and day. I put a set of v&h big shots on a couple of days ago and all I can say is wow. I wish I had video of my wife opening the garage door when I fired it up!