EVO All Evo Model Discussion

Primary drain plug

Thread Tools
 
Search this Thread
 
Old Aug 8, 2012 | 10:57 AM
  #1  
Bullys FLSTN's Avatar
Bullys FLSTN
Thread Starter
|
Cruiser
Joined: Jun 2008
Posts: 109
Likes: 1
From: Ethan, S.Dak.
Default Primary drain plug

Anyone got any ideas on how to keep this damn thing from leaking. It has been leaking for some time now and i have tried about everything i can think of and it still wants to mark it's territory. I just had the cover off when i installed the new stator, checked to make sure there was no cracks around the hole. I have tried Teflon tape, pipe dope, teflon tape and pipe dope together, have tried a new plug, and the damn thing still drips. Any ideas other than welding the hole shut. By the way it's on my 96' Heritage and it's the drain plug for the primary case. Thanks, Bully

 
Reply
Old Aug 8, 2012 | 11:41 AM
  #2  
Lakerat's Avatar
Lakerat
Road Warrior
Joined: Sep 2006
Posts: 1,826
Likes: 87
From: Cookson, Ok
Default

Best thing I have ever found, even works on worn out, damaged threads up to a degree. No problem with removal, it is a sealer, not locker. Local bearing suppliers should have this in stock:http://www.rshughes.com/products/079340_54505.html
 
Reply
Old Aug 8, 2012 | 12:38 PM
  #3  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

This is what I use

Amazon Amazon
 
Reply
Old Aug 8, 2012 | 01:39 PM
  #4  
piperbob's Avatar
piperbob
Road Captain
Joined: Mar 2009
Posts: 506
Likes: 29
From: Putnam County, N.Y.
Default

Drill and tap next size up.

Bob
1997 Heritage
 
Reply
Old Aug 8, 2012 | 04:25 PM
  #5  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,332
Likes: 3,873
From: Upstate New York
Default

I put a smear of Hylomar on the threads when I install the plug.
 
Reply
Old Aug 8, 2012 | 05:28 PM
  #6  
larsfum's Avatar
larsfum
Stellar HDF Member
15 Year Member
Liked
Top Answer: 1
Joined: Jan 2009
Posts: 2,578
Likes: 463
From: On a Lake, not far from the Gulf
Default

Plug the hole with JB Weld drill and retap to size.
 
Reply
Old Aug 8, 2012 | 07:36 PM
  #7  
IronWright's Avatar
IronWright
Road Captain
Joined: Mar 2012
Posts: 641
Likes: 0
From: none
Default

bro...tapes gotta seal it....roll on the tape like its goin out of style...to bad u never drilled her out when u had it off.....next time
 
Reply
Old Aug 8, 2012 | 09:03 PM
  #8  
lieutenant G's Avatar
lieutenant G
Cruiser
Joined: May 2011
Posts: 205
Likes: 1
From: Always moving
Default

It might not the plug leaking, may be seals. When leaking they drip down to the lowest point on the outer primary - the plug. Always looks like a plug leak though. Just went though this.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 8, 2012 | 10:01 PM
  #9  
Bullys FLSTN's Avatar
Bullys FLSTN
Thread Starter
|
Cruiser
Joined: Jun 2008
Posts: 109
Likes: 1
From: Ethan, S.Dak.
Default

Thanks for the replys. I'm going to try one of the sealants mentioned tomorrow. I know it's the plug and not the case leaking, have confirmed that. Am going to drain the primary again, i have a different syle plug, a whole roll of teflon tape, a will get some 545 loctite and try again.
 
Reply
Old Aug 9, 2012 | 10:18 PM
  #10  
Lakerat's Avatar
Lakerat
Road Warrior
Joined: Sep 2006
Posts: 1,826
Likes: 87
From: Cookson, Ok
Default

Don't use teflon tape with 545, just put a drop of it on a clean plug and snug it up. The stuff expands when air is removed. I have used 545 to seal a worn out fuel line fitting on a Quadrajet, and a tapered pipe plug is way easier. My FXLR had a leaky plug on it and I just wipe it off and put a drop on it every time it goes back in. My '92 heads have a 1/2-13 to 5/16-18 reducer for the S&S carb and that's what I used to stop it from weeping.
It is "non-fouling" and you don't have to worry about those little slivers of teflon getting into somewhere that could cause problems.
 

Last edited by Lakerat; Aug 9, 2012 at 10:22 PM.
Reply



All times are GMT -5. The time now is 07:59 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE