Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Fuel crossover diameter

Thread Tools
 
Search this Thread
 
Old Nov 14, 2009 | 02:22 PM
  #1  
Theo's Avatar
Theo
Thread Starter
|
Cruiser
Joined: May 2009
Posts: 241
Likes: 1
From: NYC
Default Fuel crossover diameter

Well I want to put a quick disconnect fuel crossover on my bike and was wondering what the correct diameter is? The choices are 1/4", 5/16", and 3/8". Also, this might be a dumb question but is the crossover necessary? I know it connects the two halves of the gas tank up front, but the fuel pump is in the back (I think), so the fuel will get to it the same, regardless if it's there or not. I'm thinking it just allows the fuel gauge to give an accurate reading. If that's the case, then I could get rid of it entirely. Well that's just a thought. Your help is appreciated.
 
Reply
Old Nov 14, 2009 | 02:46 PM
  #2  
BoomerBob's Avatar
BoomerBob
Elite HDF Member
Joined: Apr 2009
Posts: 3,928
Likes: 1
From: Desert S. West
Default

Almost positive it's not 3/8. I think later models are 5/16 and early models are 1/4.

You might have a point about not needing the crossover (on newer bikes) if we only rode on flat roads but what if you're going down a long hill and are low on gas?

http://www.colder.com/Products/Metal...x?ProductId=16
 
Reply
Old Nov 14, 2009 | 04:41 PM
  #3  
Theo's Avatar
Theo
Thread Starter
|
Cruiser
Joined: May 2009
Posts: 241
Likes: 1
From: NYC
Default

Originally Posted by BoomerBob
Almost positive it's not 3/8. I think later models are 5/16 and early models are 1/4.

You might have a point about not needing the crossover (on newer bikes) if we only rode on flat roads but what if you're going down a long hill and are low on gas?

http://www.colder.com/Products/Metal...x?ProductId=16
I was looking at those colder connectors, just not sure where to get them. I emailed them, just waiting for an answer now. Also, I don't see how a crossover would help on a downward slope. But like I said, I don't really know where the fuel pump is and if my assumption is correct. Just trying to see if anyone knows for fact. So do you know if the diameter is 5/16 or 1/4? Thanks.
 
Reply
Old Nov 14, 2009 | 05:30 PM
  #4  
BoomerBob's Avatar
BoomerBob
Elite HDF Member
Joined: Apr 2009
Posts: 3,928
Likes: 1
From: Desert S. West
Default

Once you figure out which one you need by taking a measurement then you can get the coupling's here. Be sure to order both pieces.

Also be sure to get the valved type so the gas doesn't come rushing out when you take them apart. You could buy a second set to attach to hoses to drain the tank as well. The 5/16 is here.
 

Last edited by BoomerBob; Nov 14, 2009 at 05:34 PM.
Reply
Old Nov 14, 2009 | 06:11 PM
  #5  
FLSTF's Avatar
FLSTF
Road Captain
15 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2008
Posts: 667
Likes: 59
From: Lufkin, Tx.
Default

On my 08 it's 5/16.
 
Reply
Old Nov 14, 2009 | 06:27 PM
  #6  
snook592's Avatar
snook592
Club Member
Joined: Sep 2009
Posts: 3,327
Likes: 1
From: South Jersey
Default

why do you need a quick disconnect? Do you regularly pull your tank?
 
Reply
Old Nov 14, 2009 | 09:07 PM
  #7  
BoomerBob's Avatar
BoomerBob
Elite HDF Member
Joined: Apr 2009
Posts: 3,928
Likes: 1
From: Desert S. West
Default

Originally Posted by snook592
why do you need a quick disconnect? Do you regularly pull your tank?
Just about any engine work or getting at the electrics under their requires removing the tank. Sometimes you can get by with just lifting it a little and propping it up. With the quick disconnect it just makes that part of the process clean and quick. Even changing the bars can require the tank removal to get at the throttle lines or wiring or just to make it easier.

If you're paying a shop to do the work then you might also be saving money since that's less time to work on it.
 
Reply
Old Nov 15, 2009 | 09:40 AM
  #8  
Blk and Chrome's Avatar
Blk and Chrome
Elite HDF Member
Joined: Jun 2008
Posts: 4,109
Likes: 9
From: Connecticut
Default

The line size for an '08 is 5/16. Good thought a quick dissconnect would be nice to have on it. A dry break like the supply line, even better
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Nov 15, 2009 | 10:28 AM
  #9  
xraybox's Avatar
xraybox
Tourer
Joined: Mar 2009
Posts: 421
Likes: 2
From: United Socialist Republic of Massachusetts
Default

Originally Posted by BoomerBob
Once you figure out which one you need by taking a measurement then you can get the coupling's here. Be sure to order both pieces.

Also be sure to get the valved type so the gas doesn't come rushing out when you take them apart. You could buy a second set to attach to hoses to drain the tank as well. The 5/16 is here.

You probably want these part #'s Male 5/16 and Female 5/16 Both with valves, but without panel mounting threads.
 
Reply
Old Nov 15, 2009 | 11:19 AM
  #10  
BoomerBob's Avatar
BoomerBob
Elite HDF Member
Joined: Apr 2009
Posts: 3,928
Likes: 1
From: Desert S. West
Default

Originally Posted by xraybox
You probably want these part #'s Male 5/16 and Female 5/16 Both with valves, but without panel mounting threads.
You're right because they have the Viton seal rather than just the BUNA and don't have the panel mount which is totally unnecessary. Thanks for catching that!

(Viton holds up better to gasoline than BUNA)
 
Reply



All times are GMT -5. The time now is 01:27 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE