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My $1.50 jockey shift foot clutch build

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Old Sep 22, 2011 | 01:58 AM
  #1  
erbilabuc's Avatar
erbilabuc
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Default My $1.50 jockey shift foot clutch build

Call it jockey, call it foot, call it suicide.
I've been looking to do this for a long time but never really got a how to but some of the pictures on this site helped a lot as far as understanding what to do. There was no way I was going to pay 400$ for something I could make easily. Hardest part was figuring out how to hook up the cable but then it became clear what I needed to do. Materials were all free. I paid $1.50 to use the base hobby shop for an hour because I dont have a vise here in hawaii but I needed to drill and tap the ball. The pool ball was free from a friend, the shaft for the ball is from an old patio chair and the cable I had laying around with the bolt and 2 nuts.

So to make the shifter I drilled the ball and tapped it. I used the 1/2 n13 tap because its a very common size so bolts are everywhere. I took the carriage bolt and grinded off 99% of the head but left some "meat" so the nut wouldn't spin off on its own. I drilled filled holes in the metal shaft for better penetration of the metal but I must have been really tired because my welds came out like crap so I just took the grinder to them. One end of the shaft was narrower then the rest so I decided to flatten it down with a hammerer on the concrete and that will be the part that connects to the shift shaft with 2 bolts. For the cable you cut the round part off that connects to the clutch lever and then pull the cable out of the sheath. Cut the sheath to size ( I used a grinder because its reinforced). I cut mine a little long due to the fact that I will eventually reinforce the end of the sheath. Route cable back through the sheath and over the fwd control and secure it with a cable clamp. Place the shifter where you want it and go ride.

I know Im missing pictures but my phone is being a bish so I will update when I can.




















 

Last edited by erbilabuc; Oct 1, 2011 at 01:23 AM.
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Old Sep 22, 2011 | 02:07 AM
  #2  
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Yet another fine example of ingenuity and dirty hands making something to personalize your bike! Awesome work!
 
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Old Sep 22, 2011 | 02:21 AM
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looks like its gonna be a lot of weight on the shifter arm. keep an eye on it. but other than that good job.
 
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Old Sep 22, 2011 | 02:37 AM
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Originally Posted by tripn88
looks like its gonna be a lot of weight on the shifter arm. keep an eye on it. but other than that good job.
like physical weight or pressure? Are you on futenma?
 
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Old Sep 22, 2011 | 02:43 AM
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physical, some have said something about the seals with to much weight.. no im on foster. ill be in del mar in october
 
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Old Sep 22, 2011 | 02:50 AM
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oh I saw pic of helo. Im in K-bay now. There really isnt any weight. The clutch cable seal is safe. I mean worst case is I reinforce the cable with something which is what I am planning to do anyways.
 
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Old Sep 22, 2011 | 02:53 AM
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not the cable the arm that holds the lever that you shift with..

k-bay......... must be nice lol
 
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Old Sep 22, 2011 | 06:22 AM
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damn thief! lol, just kidding. It looks great! It is amazing what can be accomplished with a visual aid.
I am with tripn88, it's a lot of weight on the shift handle. Watch it for movement while you ride and seepage around the shift shaft seal.
 
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Old Sep 22, 2011 | 07:38 AM
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Good job man-post more pix. yeah weight on the shifter arm is not really good, but your set up look kinda light to me.
 
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Old Sep 22, 2011 | 10:55 AM
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Originally Posted by woodworking1
damn thief! lol, just kidding. It looks great! It is amazing what can be accomplished with a visual aid.
I am with tripn88, it's a lot of weight on the shift handle. Watch it for movement while you ride and seepage around the shift shaft seal.
yep stole it right from you. I see now what you guys are saying about weight but I met a guy with one of those fancy 400$ shifters this weekend and it was similar and no leaks. We will see though.
 
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