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Variable Speed Sensor (VSS) replacement on 2003 Electra Glide

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  #1  
Old 05-28-2012, 09:04 AM
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Default Variable Speed Sensor (VSS) replacement on 2003 Electra Glide

After reading through some of the tips on this forum, I believe my VSS is faulty as my speedo stopped working, self cancelling signal lights quit and no cruise control. I "believe" I located the VSS, (immediately right of the starter motor on top of the tranny). Is it as simple as removing the one allen bolt and popping it out? Does the wire come with the new assembly or does the wire plug into the plastic VSS? Any assistance would be appreciated and if I haven't located the VSS, please advise as it appears on softtail models, it is behind the starter instead of beside it. Thanks.
 

Last edited by mpederso; 05-28-2012 at 10:22 AM. Reason: numerous typos
  #2  
Old 05-28-2012, 02:00 PM
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Default Speed Sensor replacement

I did mine and it was a breeze, here is a copy/paste from a service manual...hope it helps.

REMOVAL
1. Remove seat. See Section 2.22 SEAT, REMOVAL.
2. Locate the speed sensor connector [65] in front of the
battery (3-place Deutsch). Push the connector down to
unsnap attachment clip from T-stud on the frame cross
member. Depress external latch and use a rocking
motion to separate pin and socket halves.
3. See Figure 8-109. Locate the sensor mounted below the
starter on the right side of the transmission case.
Remove the bolt to free the sensor from the case.
4. Remove the sensor (with cable and connector) from the
vehicle.
INSTALLATION
1. See Figure 8-109. Inspect the speed sensor O-ring for
cuts, tears or general deterioration. Replace as necessary.
2. Insert the sensor into the transmission case and install
the bolt. Tighten the bolt to 84-108
in-lbs (9-12 Nm).
3. Connect the speed sensor connector [65] in front of the
battery (3-place Deutsch). Insert the socket housing into
the pin housing until it snaps in place. Place large end of
the slot on the attachment clip over the T-stud on the
frame cross member. Push the connector assembly

upward to engage the small end of the slot.
 
  #3  
Old 05-28-2012, 02:32 PM
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Default

try cleaning the sensor tip with a rag.

it is magnetic and picks up fine steel particles from the transmission

this is a common fault/ fix.

the sensor is on top of the tranny with the single screw, not to be confused with the neutral light switch

diagram, #31

http://partsfinder.onlinemicrofiche....HOUSING-W/-PAN


if you need the part number, put it in the cart. number shown at check out and you can jot it down


mike
 
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Old 05-28-2012, 02:36 PM
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The other end (plug) of the Sensor assembly is in front of the battery, ( if it's like my 2000 Road Glide.)
 
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Old 05-28-2012, 02:43 PM
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Originally Posted by Arizaino
I did mine and it was a breeze, here is a copy/paste from a service manual...hope it helps.


REMOVAL
1. Remove seat. See Section 2.22 SEAT, REMOVAL.
2. Locate the speed sensor connector [65] in front of the
battery (3-place Deutsch). Push the connector down to
unsnap attachment clip from T-stud on the frame cross
member. Depress external latch and use a rocking
motion to separate pin and socket halves.
3. See Figure 8-109. Locate the sensor mounted below the
starter on the right side of the transmission case.
Remove the bolt to free the sensor from the case.
4. Remove the sensor (with cable and connector) from the
vehicle.
INSTALLATION
1. See Figure 8-109. Inspect the speed sensor O-ring for
cuts, tears or general deterioration. Replace as necessary.
2. Insert the sensor into the transmission case and install


the bolt. Tighten the bolt to 84-108
in-lbs (9-12 Nm).
3. Connect the speed sensor connector [65] in front of the
battery (3-place Deutsch). Insert the socket housing into
the pin housing until it snaps in place. Place large end of
the slot on the attachment clip over the T-stud on the
frame cross member. Push the connector assembly
upward to engage the small end of the slot.



Thanks for the info. I'll give it a try!!
 
  #6  
Old 05-28-2012, 02:44 PM
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Originally Posted by mkguitar
try cleaning the sensor tip with a rag.

it is magnetic and picks up fine steel particles from the transmission

this is a common fault/ fix.

the sensor is on top of the tranny with the single screw, not to be confused with the neutral light switch

diagram, #31

http://partsfinder.onlinemicrofiche....HOUSING-W/-PAN


if you need the part number, put it in the cart. number shown at check out and you can jot it down


mike
Thanks for the info!!
 
  #7  
Old 06-01-2012, 09:04 AM
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Wiping the sensor off worked for a short period of time and then the issues came back. Ended up replacing the sensor and works find now. thanks for the info.
 
  #8  
Old 06-01-2012, 09:05 AM
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Replacing the sensor worked and was not that difficult. Thanks for saving me $ and having my bike down for about 3 weeks as that is as soon as the local dealer could get me in.
 
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