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Old Oct 17, 2023 | 09:37 AM
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Default Primary noise

There’s been a noise coming from my primary, like a swooshing or slapping sound, kinda like an almost meter on metal sound making revolutions. I have a 2015 Dyna street bob fxdb. First thing I checked is the stock primary chain tensioner. I removed it and noticed some Grovers worn into the shoe from the chain just from wear over time. Im debating changing the tensioner, but I can’t decide what’s better, automatic or manual tensioner. And wondering if anyone has had the same experience or knows if that could contribute to the loud noise that drives me mental? Sometimes I hear it over my thunderheader pipe.

The other thing I considered was maybe my compensator, which I eventually wantt to upgrader to a dark horse man o war or baker, but for now, I’m just chasing down this noise and starting at the cheapest possibility.
 

Last edited by dhayesaz; Oct 17, 2023 at 10:13 AM.
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Old Oct 17, 2023 | 09:48 AM
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Seems like it could be a lot of things. Look for wear or impact on the upper case from a loose chain but it could also be the inner primary bearing going bad and you wont see anything other than maybe shavings in the oil.
 
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Old Oct 17, 2023 | 09:57 AM
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How many miles on this bike? When does it make the noise? Do you hear the noise when cranking or shutting down the engine? At idle, clutch pulled in with it in gear, on acceleration or decel? Does the noise change when cold or hot? Was the tension on the primary chain correct when you removed the cover?

I'd stay with the HD auto tensioner. The older ones would tend to over tighten the chain, but the newer ones work very well for most street bikes.

Did you find any metal on the drain plug magnet when you drained the primary oil? Or any metal resting at the bottom of the primary? If you wtill have the outter cover off, look for signs of the clutch hub rubbing on the inner primary. If there is nothing obvious, you will need to remove the compensator and clutch hub to check for worn or damaged parts.

Paul
 
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Old Oct 17, 2023 | 10:20 AM
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The oil was clean as was the plug, but I’ve changed it pretty recently. I don’t remember seeing any metal shavings or anything like that. I’ve got about 50k miles on it.

the noise occurs always. Hot, cold, idle, in gear, etc. the only time I don’t hear it is when there’s a load on it like when I’m actually moving because my pipe gets pretty loud at that point.

I’ve never considered the bearing so maybe that’s something to look into.
 
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Old Oct 17, 2023 | 11:08 AM
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Originally Posted by dhayesaz
There’s been a noise coming from my primary, like a swooshing or slapping sound, kinda like an almost meter on metal sound making revolutions. I have a 2015 Dyna street bob fxdb. First thing I checked is the stock primary chain tensioner. I removed it and noticed some Grovers worn into the shoe from the chain just from wear over time. Im debating changing the tensioner, but I can’t decide what’s better, automatic or manual tensioner. And wondering if anyone has had the same experience or knows if that could contribute to the loud noise that drives me mental? Sometimes I hear it over my thunderheader pipe.

The other thing I considered was maybe my compensator, which I eventually wantt to upgrader to a dark horse man o war or baker, but for now, I’m just chasing down this noise and starting at the cheapest possibility.
Keep in mind, once the plastic shoe grooves in, the rollers roll and wear stops. It actually takes a long time. Put the tensioner back in, cut the tie wrap, and with the bike jacked, in a lower gear, rock the rear tire fwd and back to load and unload the chain. It will ratchet out and set play. Push pretty hard up to collapse the tensioner two coil springs on top with chan loaded and see if it has about a minimum of 1/2" and no more than 1".

Be sure to run non-detergent gear oil like Formula + which is best year-round. So thinner motor oils make it noisy especially ATF.

The compensator can get a little rough but doesn't hurt anything. It won't leave you sitting. (unless you beat the crap out of it...which some do, so don't know how you drive it. )


I personally would try it again.

Notes. If you didn't tie it down, do so before installing. There is really no upgrade here. Just someone's other way. The best one ever was Harley's manual one. But you don't have a window to set it. Mine has 50K and has been adjusted once. And even then, it was a little under the minimum.
 
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Old Oct 17, 2023 | 11:31 AM
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I attached a video at a stop where the noise is really prevalent
 
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Old Oct 17, 2023 | 12:22 PM
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Keep in mind that the older bikes that had manual primary chain tensioners had a plate on the side of the primary cover that you would remove to access the tensioner. Easy to adjust without draining the primary oil. The newer bikes don't have that removable plate, so to adjust the tensioner you have to drain the primary oil and remove the entire outer primary cover.
 
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Old Oct 17, 2023 | 08:33 PM
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Are you certin the noise is coming from the primary? Noises can travel making it difficult to narrow down where it is coming from.

How old is the compensator? Do you get the noise (or similar) when you turn the engine off or while starting it?

I'd pull the cover and inspect the comp closely. That will likely require removing it, but will also let you know if the comp bolt has losened. When refilling the primary with oil, fill to slightly below the bottom of the pressure plate. I prefer either HD Formula Plus or their Heavy Gear synthetic oil 80w-140 in the primary.

Paul
 
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Old Oct 18, 2023 | 05:15 PM
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Man, idk. I did the jack the bike up & rock the wheel back and forth hard thing, I drained the oil and put Harley formula + in & it got WORSE! It sounds like there’s a ****in rattle snake in my primary constantly rattling!

I went to the HD service desk and played the noise for the technician. He says.... it’s probably your compensator. One dead give away that it’s your compensator is the noise will change when you pull the clutch in. I tested it and no matter what is going on with the clutch or gear, the rattle is there. Loud af too! It’s like part of the bikes heart beat now and it makes me wanna open up a vein and slide into a warm bath; ya know what I’m sayin? The noise permeates my ear drum, sets up a little campsite in my brain and tortures me!

idk! I don’t have a stethoscope, but I did some super up close listening all around the motorcycle and I’d bet the farm it’s coming directly from my primary! Directly underneath the horn. At first listen, you almost
rbink it’s coming from the horn itself.

im out of options (that I know of) cause I’m no mechanic. I suppose I’ll get me a new compensator. Either dark horse or baker (leaning towards dark horse) and see what happens. So help me, if I swap out compensators, fire my hog up & hear a single rattle, I’m gonna kick that pig over and jump into the swimming pool with the toaster in my arms!
 
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Old Oct 18, 2023 | 06:51 PM
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Originally Posted by dhayesaz
Man, idk. I did the jack the bike up & rock the wheel back and forth hard thing, I drained the oil and put Harley formula + in & it got WORSE! It sounds like there’s a ****in rattle snake in my primary constantly rattling!

I went to the HD service desk and played the noise for the technician. He says.... it’s probably your compensator. One dead give away that it’s your compensator is the noise will change when you pull the clutch in. I tested it and no matter what is going on with the clutch or gear, the rattle is there. Loud af too! It’s like part of the bikes heart beat now and it makes me wanna open up a vein and slide into a warm bath; ya know what I’m sayin? The noise permeates my ear drum, sets up a little campsite in my brain and tortures me!

idk! I don’t have a stethoscope, but I did some super up close listening all around the motorcycle and I’d bet the farm it’s coming directly from my primary! Directly underneath the horn. At first listen, you almost
rbink it’s coming from the horn itself.

im out of options (that I know of) cause I’m no mechanic. I suppose I’ll get me a new compensator. Either dark horse or baker (leaning towards dark horse) and see what happens. So help me, if I swap out compensators, fire my hog up & hear a single rattle, I’m gonna kick that pig over and jump into the swimming pool with the toaster in my arms!
Here's a unique idea....

Instead of throwing parts at it...... take the primary cover off, and inspect the entire primary first....

Once you find an issue with a part, THEN buy the replacement part and fix it....

Take pics and post them up on here if you don't see anything you think is bad/broken/loose......
 
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