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Had a similar problem on mine,a '97 FXD,a little different,I couldnt get back into first when the bike got hot.Turns out it was the connecting rod that went thru the primary.Mid controls,of course.There is a "tube" that the rod passes thru inside the primary.It was full of gunk,when the bike got hot,the rod would expand and bind up inside the "tube" causing the shifter to not return to the "in between" position.My mechanic just had to open it up and clean the rod and the tube.Said it was caused from the bike sitting unused for the year and a half before I got it.
I could only hope that was my problem. Unfortunately I have forward and do see any binding on that. I even went so far as to grab the lever coming out of the transmission to try to shift.
Does the shift lever return to the "neutral" and by neutral,I dont mean actual neutral but the lever should rest in a position where you can kind of move it up or down without actualy shifting to the next gear.It does that between all the gears.If that is the case then maybe something else inside is binding.
Does the shift lever return to the "neutral" and by neutral,I dont mean actual neutral but the lever should rest in a position where you can kind of move it up or down without actualy shifting to the next gear.It does that between all the gears.If that is the case then maybe something else inside is binding.
Only between 5th and 6th which works fine all the time. Trying to go from 5 to 4th and its like its welded in. On cool days everything is fine. Took it out of the garge yesterday and it was fine for 3 or 4 blocks until it warmed up. again in 90 deg. weather. Then I had 5 and 6 and it would not budge below 5th.
Sounds like you have your clutch adjusted wrong and its slipping a tad when cold causing the plates to expand when ridden at which point it doesnt disengage properly.
Check clutch adjustement and verify the cable not set too tight and change the trans fluid to 20w50 synthetic motor oil.
The only work has been a chrome primary cover which would include a fluid change. This weekend I am changing trans and primary fluids using OEM HD. While I have the cover off I will check the clutch adjustment and tension on the cable. Right now the cable does have a very small gap (maybe to small) at the lever. Good weekend for it, 51 and rainy.
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