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Took the 1990 Softail out for the initial spin to the local CMA bike night after bleeding the brakes.
I noticed a rattle/deep chirp that is driving me nuts. It seems to be associated with engine speed/ vibration. If I pull the clutch in and coast, it is quiet. I thought it might be the speedo drive but it doesn’t do it with the clutch in and coasting so probably not the speedo drive.
Initially I thought it was the speedo rattling in the dash but I shimmed that will a folded business card, no help. I pulled the headlight bulb (is there supposed to be a rubber gasket in there?) but that didn’t help. Removed the gremlin bell, still there.
Checked the turn front signal mounts, no joy! I put pressure on the side of the brake and shift levers to eliminate rattles and still there.
The only thing that I am leaning towards is the primary chain.
Does it have foot boards? One loose foot board bolt will cause rattling. Loose baffle in muffler? Starter end cover vibrating? Crash guard loose? Could be anything.
Secondary drive belts will chirp on acceleration and deceleration with worn pulley's... if too loose. If you have a bike lift maybe someone can put the bike through the gears so you can inspect.... You never stated mileage..
Does it have foot boards? One loose foot board bolt will cause rattling. Loose baffle in muffler? Starter end cover vibrating? Crash guard loose? Could be anything.
No footboards just extended forward controls. Starter end cover is tight. No engine/crash guard.
Originally Posted by texashillcountry
Check your heat shields.
Checked and tightened - noise is still there.
Originally Posted by 98hotrodfatboy
Secondary drive belts will chirp on acceleration and deceleration with worn pulley's... if too loose. If you have a bike lift maybe someone can put the bike through the gears so you can inspect.... You never stated mileage..
Mileage is 11,171 - purchased from original owner about 1 month ago.
Originally Posted by misfitJason
Take a video of the bike doing it and post it here
Kind of hard to video it while riding. issue only presents itself when riding and clutch engaged. Pull clutch in and virtually gone unless I rev it.
UPDATE (but still no resolution) - I checked and adjusted the following items and the noise is still there.
Checked the primary chain and it was just a tad tight in the tightest spot so I adjusted that. I probably would have left it as is during normal maintenance but I put it in spec to eliminate any doubt.
Checked the drive belt and it was a little loose. Again, probably not the issue but I adjusted it to spec. In the process of adjusting, I found that the previous owner had installed a slightly wider rear tire (BU instead of BT) and the belt was slightly rubbing the tire - that is now rectified.
Checked and tightened heat shields.
Put a folded business card between the speedo and housing to eliminate that as a potential rattle. I have the rubber speedo isolator from a later model but haven't installed that yet.
Removed front fork brace.
Removed fork mounted turn signals, cleaned and tightened.
Put bike on lift and rotated tires and listened for bearing grinding. Didn't hear any and didn't really expect to based on this only doing it when the clutch is engaged but needed to be checked anyway!
I am at a loss - I guess next step is to remove the primary and check for issues with the clutch, primary etc. Not really sure where to go from here.
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