EVO All Evo Model Discussion

leaking from primary

Thread Tools
 
Search this Thread
 
Old Jul 9, 2010 | 11:56 AM
  #21  
NorthGeorgiaHawg's Avatar
NorthGeorgiaHawg
Club Member
Joined: Jun 2007
Posts: 3,193
Likes: 7
From: North Atlanta Area, GA
Default

Originally Posted by chop66
jgc 89, why are you using 50 wt instead on the standard tranny fluid ( which I imagine is something like 30 wt oil with friction modifiers)?? Thanks for the input.
I think 50 wt engine oil is too thick for the primary. The primary fluid is basically only there to cool the wet clutch and prevent the primary chain from rusting. I have found that ATF is much better in the primary than 50 wt engine oil. The thick oil tends to make the clutch not want to release all the way - at least on Bertha. I think ATF is even thinner than 30w engine oil - although I really don't know for sure.

I used to run AMSoil MCV 20W-50 in the engine, tranny, and primary - but I had a hard time finding neutral with the MCV in the primary. I switched out to Mobil 1 Syn ATF in the primary, and it's much easier to find neutral now.

I also switched to Mobil 1 LS 75W-140 Syn Gear Lube in the tranny, and it really smoothed out the shifting clunk.
 
Reply
Old Jul 9, 2010 | 01:28 PM
  #22  
shovhd's Avatar
shovhd
Cruiser
Joined: Dec 2008
Posts: 234
Likes: 4
From: Courtenay, BC, Canada
Default

Originally Posted by NorthGeorgiaHawg
It may not be your drain plug at all. I have this same problem on Bertha - until I discovered that it wasn't the primary drain plug, but one of the seals on the inner primary - tranny seal, shifter shaft seal, etc. One or more of them is leaking, and the primary fluid drips down the outside of the inner primary, and drips all the way down to the drain plug... so it looks like the drain plug is leaking, but it's not!

I know this because I've stuck a rag up as far as I can on the outside of the inner primary, and it's always wet on the outside. I haven't gotten around to fixing these primary leak(s), because I haven't gotten sufficiently motivated to pull the inner primary and all that that involves yet... I will this winter when there's no riding to do!
Thanks for the reply. It's ATF so definately comin from the primary. Could be a seal at the jackshaft or mainshaft, but I reached up under there after a ride and it was dry. I'm starting to get this sickening feeling that I have a cracked primary. I'll check it out this winter. Might be a good time to switch to a later model clutch, oh and 6 speed tranny, oh and a 124 Ultima! Well I can dream can't I?
 
Reply
Old Jul 9, 2010 | 01:44 PM
  #23  
NorthGeorgiaHawg's Avatar
NorthGeorgiaHawg
Club Member
Joined: Jun 2007
Posts: 3,193
Likes: 7
From: North Atlanta Area, GA
Default

Originally Posted by shovhd
Thanks for the reply. It's ATF so definately comin from the primary. Could be a seal at the jackshaft or mainshaft, but I reached up under there after a ride and it was dry. I'm starting to get this sickening feeling that I have a cracked primary. I'll check it out this winter. Might be a good time to switch to a later model clutch, oh and 6 speed tranny, oh and a 124 Ultima! Well I can dream can't I?
Yikes! That doesn't sound good...

Dream all you like! I dream about the new S&S V111 Touring engine they just came out with. Built for lots of low-end torque on heavy bikes... it would be perfect for Bertha, and for some reason it's far lower in price than their other engines... $5395 list in wrinkle black with IST ignition and a 3-year warranty. Sounds almost too good to be true for an S&S engine...
 
Reply
Old Jul 9, 2010 | 05:49 PM
  #24  
bikerdude1903's Avatar
bikerdude1903
Advanced
Joined: Aug 2007
Posts: 63
Likes: 0
From: Northeastern Indiana
Default

Originally Posted by shovhd
My drain plug leaks too. I've tried teflon tape, pipe sealant , gasket silicone and still no luck. I even bought a new drain plug (wasted my money). I changed out all the gaskets and I'm pretty sure it's the drain plug. I use ATF in the primary, RP in the trans and Mobil1 in the engine so I know it's coming from the primary. This is really pissin me off. Any ideas?
My '96 Electra Glide had a primary drain plug leak also and like you I found the new plug wasn't any better. I removed the primary cover and redrilled and tapped the drain hole to 7/16 fine thread. Picked up a stainless socket head cap screw from McMaster Carr, used some teflon tape on the threads and put an o-ring under the head, no more leak. The 7/16 head just fits in the recess area on the primary cover, and the thread size isn't a whole lot larger than the pipe thread already there. Just make sure you cut the new bolt off so it doesn't make contact with the clutch basket/ring gear inside.
 
Reply
Old Jul 9, 2010 | 06:27 PM
  #25  
shovhd's Avatar
shovhd
Cruiser
Joined: Dec 2008
Posts: 234
Likes: 4
From: Courtenay, BC, Canada
Default

Originally Posted by NorthGeorgiaHawg
Yikes! That doesn't sound good...

Dream all you like! I dream about the new S&S V111 Touring engine they just came out with. Built for lots of low-end torque on heavy bikes... it would be perfect for Bertha, and for some reason it's far lower in price than their other engines... $5395 list in wrinkle black with IST ignition and a 3-year warranty. Sounds almost too good to be true for an S&S engine...
Maybe the pressure from Ultima, and the economy, is getting to them.
 
Reply
Old Jul 9, 2010 | 06:29 PM
  #26  
shovhd's Avatar
shovhd
Cruiser
Joined: Dec 2008
Posts: 234
Likes: 4
From: Courtenay, BC, Canada
Default

Originally Posted by bikerdude1903
My '96 Electra Glide had a primary drain plug leak also and like you I found the new plug wasn't any better. I removed the primary cover and redrilled and tapped the drain hole to 7/16 fine thread. Picked up a stainless socket head cap screw from McMaster Carr, used some teflon tape on the threads and put an o-ring under the head, no more leak. The 7/16 head just fits in the recess area on the primary cover, and the thread size isn't a whole lot larger than the pipe thread already there. Just make sure you cut the new bolt off so it doesn't make contact with the clutch basket/ring gear inside.
Sounds like a plan, maybe I'll pull the primary cover off one more time and give that a try. Thanks.
 
Reply
Old Jul 10, 2010 | 01:01 AM
  #27  
RayBoy's Avatar
RayBoy
Cruiser
Joined: May 2010
Posts: 139
Likes: 0
From: Ann Arbor, MI
Default

Deja Vu all over again. I had the same thing happen recently with my '97 fatboy. Thought it was shock oil, since it appeared to be dripping from the left shock (softail). Ruled that out and then assumed it was engine oil overflow (had just changed oil). Nope. Next, assumed it was gas--but the finger swipe test showed it was oil. Bingo, $400 and a new primary inner seal later and all is well. You don't fix that on the side of the road ;-) Overalll a fabulous bike, but hey, s**t breaks, ya' know?
 
Reply
Old Jul 10, 2010 | 08:04 AM
  #28  
NorthGeorgiaHawg's Avatar
NorthGeorgiaHawg
Club Member
Joined: Jun 2007
Posts: 3,193
Likes: 7
From: North Atlanta Area, GA
Default

Originally Posted by RayBoy
... but hey, s**t breaks, ya' know?
Yes, it does! Bertha has so many leaks on those primary seals, I don't know which of them are leaking... probably all of them.... 15 years is a long time for a seal.

Kind of like that penguin car joke... "Looks like you blew a seal. Nah... that's just a little ice cream!"
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jul 11, 2010 | 11:17 PM
  #29  
chop66's Avatar
chop66
Thread Starter
|
Intermediate
Joined: Dec 2009
Posts: 35
Likes: 0
From: Route 66 Az
Default

Thanks guys for all the ideas, I think it would be a good idea to change the innner primary seals. First I am gonna clean the engine spotless and keep a close eye on any leaks. It looks like the derby cover was leaking a tad.
 
Reply
Old Jul 11, 2010 | 11:26 PM
  #30  
Trex's Avatar
Trex
Road Master
15 Year Member
Photogenic
Joined: Mar 2007
Posts: 814
Likes: 16
From: Hawaii
Default

Originally Posted by shovhd
My drain plug leaks too. I've tried teflon tape, pipe sealant , gasket silicone and still no luck. I even bought a new drain plug (wasted my money). I changed out all the gaskets and I'm pretty sure it's the drain plug. I use ATF in the primary, RP in the trans and Mobil1 in the engine so I know it's coming from the primary. This is really pissin me off. Any ideas?
With all the other stuff you tried it might not help but are you aware of yellow teflon tape? It is made for use with oil unlike the white stuff.
 
Reply



All times are GMT -5. The time now is 01:26 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE