Need some help!
Seasoned HDF Member
Joined: May 2008
Posts: 21,208
Likes: 12,796
From: South Carolina
You said that you had air leaking past the exhaust valve, while the pushrod was removed.
The bent pushrod was not causing this, since it was not installed in the engine.
The bent pushrod is just collateral damage.
The pushrod was adjusted too long, and when the engine rotated the valve collided with the piston, bending the valve and the pushrod.
Once you get the head repaired, I suggest you question your pushrod adjustment procedure, it is a simple process, but easily misunderstood.
The bent pushrod was not causing this, since it was not installed in the engine.
The bent pushrod is just collateral damage.
The pushrod was adjusted too long, and when the engine rotated the valve collided with the piston, bending the valve and the pushrod.
Once you get the head repaired, I suggest you question your pushrod adjustment procedure, it is a simple process, but easily misunderstood.
Last edited by Dan89FLSTC; Sep 21, 2014 at 10:56 AM.
Club Member
Joined: Apr 2011
Posts: 5,827
Likes: 7,855
From: SE Louisiana
The Harley dealer would my last choice, find a local indy, maybe he can repair it in house, or lead you to a machine shop they would use.
If the seat and guide are OK, you could probably just get a new or even good used valve, lap it in, new stem seal, and go, since it sounds like your not going to get both heads fully reworked.
If the seat and guide are OK, you could probably just get a new or even good used valve, lap it in, new stem seal, and go, since it sounds like your not going to get both heads fully reworked.
Dirt don't hurt
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
Ok, got the head off. It's a bent pushrod. It's obvious to the naked eye. I'll take the head to the local Harley dealer tomorrow and see if they can rework it. I don't know if they do their own work or send it out. I installed new lifters and adjusted the pushrods the last time about a year ago. I've probably ridden it 6-7 thousand miles since then. If I had adjusted the pushrods incorrectly then, wouldn't I have had a problem before now? Anyway, it's gonna get fixed next week. It's been an aggravating week to say the least. Thanks everyone for all the advice and suggestions. Ole Blue will run again. KC.
I found this a while back posted here but I don't remember who posted it.
First put the bike in high gear and rotate the wheel forward until the valve to be adjusted just closes.
Then put a piece of tape on the bottom of the wheel.
Next rotate the wheel forward until the valve starts to open, put another piece of tape on the wheel.
Halfway between the two marks will put that lifter on the heel of the cam.
Now you can adjust that valve.
We usually add a quarter turn or so extra to make up for loss of length when tightening down the pushrods. Hope this helps.
Dirt don't hurt
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
This is just a thought but since you have to take the head off then if you go back with solid pushrods you don't have to worry about not adjusting them correctly.
That is what I did when I redid my top end gasket set.
That is what I did when I redid my top end gasket set.
Banned
Joined: Apr 2014
Posts: 678
Likes: 1
From: LA
I'll give that a thumbs up. JET make a nice set. They are cheap enough and claim to be more accurately measured than OEM, which doesn't surprise me.
Now you have your heads off, take your time to set the squish height and/or chop a little off the heads. It's cheap to do.
Johnsons (JET) also do made to measure or -0.050" short ones if you do.
Now you have your heads off, take your time to set the squish height and/or chop a little off the heads. It's cheap to do.
Johnsons (JET) also do made to measure or -0.050" short ones if you do.
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
I found this a while back posted here but I don't remember who posted it.
First put the bike in high gear and rotate the wheel forward until the valve to be adjusted just closes.
Then put a piece of tape on the bottom of the wheel.
Next rotate the wheel forward until the valve starts to open, put another piece of tape on the wheel.
Halfway between the two marks will put that lifter on the heel of the cam.
Now you can adjust that valve.
We usually add a quarter turn or so extra to make up for loss of length when tightening down the pushrods. Hope this helps.
First put the bike in high gear and rotate the wheel forward until the valve to be adjusted just closes.
Then put a piece of tape on the bottom of the wheel.
Next rotate the wheel forward until the valve starts to open, put another piece of tape on the wheel.
Halfway between the two marks will put that lifter on the heel of the cam.
Now you can adjust that valve.
We usually add a quarter turn or so extra to make up for loss of length when tightening down the pushrods. Hope this helps.
That would be me. It was the easiest way to have a novice get it right !!!
John
Road Master
Joined: Feb 2014
Posts: 913
Likes: 5
From: indiana
here's what I think happened his 2 year old lifters were stuck when he adjusted them it just opened the valve and never bled down. turned the motor over and bent the valve and pushrod
HD Forum Stories
The Best of Harley-Davidson for Lifelong Riders
Jason Momoa Is Turning Classic Harleys Into PHEVs
Verdad Gallardo
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom
Verdad Gallardo
6 Weirdest Harley-Davidsons Ever Sold to the Public
Verdad Gallardo
7 Times Harley-Davidson Chucked Tradition Out the Window
Verdad Gallardo
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Verdad Gallardo
8 Best Harley-Davidson Motorcycles Ever
Pouria Savadkouei
10 Worst Harley-Davidson Motorcycles Ever
Pouria Savadkouei
Killer Custom's Jail Break Is The Breakout That Refused to Blend In
Verdad Gallardo
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Verdad Gallardo
Seasoned HDF Member
Joined: Apr 2011
Posts: 6,186
Likes: 2,135
From: W. Texas
So it was You
Respects WP
Dirt don't hurt
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
I have a word file just for the gems I find here and that was one of them.
Thread
Thread Starter
Forum
Replies
Last Post
cbaker1@farmersagent.com
Ignition/Tuner/ECM/Fuel Injection
0
Apr 19, 2011 11:47 AM