Panhead A place to talk about Panhead motors.

Update

Thread Tools
 
Search this Thread
 
Old Mar 8, 2006 | 02:20 PM
  #1  
kaptekarev's Avatar
kaptekarev
Thread Starter
|
Intermediate
Joined: Nov 2005
Posts: 48
Likes: 0
Default Update

Just an update on the 1961 Pan I got in ebay. I've had the bike for almost a month now I've ridden it twice and have kicked it about 10,000 times. Yesterday was the turning point though. After changing the points, condenser, spark plugs, battery,carb cleaning, and clearing out the petcock, over the course of the last month, the old girl cold started on the fifth kick. And after, started three times in a row on the first kick (after two primes). I couldn't believe when she started that quickly. She actually wanted to run.

I've got a parts order with NOSParts, for some odds and ends, and the next thing to do is to find and stop (or try to) her oil leaks.

Thanks to everyone for all your good advice, especially "Panz4ever" for sending me a manual.

Kenny

PS Here are some new pics, I've included the R1 just for fun

http://www.aptekarev.com/Harley_2/index.html
 
Reply
Old Mar 8, 2006 | 02:55 PM
  #2  
Terry TK's Avatar
Terry TK
Big Kahuna HDF Member
Joined: Feb 2005
Posts: 20,310
Likes: 160
From: San Antonio Texas
Default RE: Update

Good news! Good luck with stopping the oil leaks. If you figure it out post it and you be a millionaire. Harley could never figure it out until they finally came out with the block head motor.
 
Reply
Old Mar 8, 2006 | 07:31 PM
  #3  
pococj's Avatar
pococj
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2004
Posts: 11,068
Likes: 1,471
From: Texas! Ya mean there's someplace else?
Default RE: Update

Just remember one of your oil leaks is designed in. The primary oiler on your bike is designed to dribble oil onto the primary chain, then eventually find its way to the ground. Tin primaries don't seal!
 
Reply
Old Mar 8, 2006 | 07:45 PM
  #4  
kaptekarev's Avatar
kaptekarev
Thread Starter
|
Intermediate
Joined: Nov 2005
Posts: 48
Likes: 0
Default RE: Update

I've been reading about oil leaks on forums, and am aware of the primary oiled, which also acts like a vent. I'm getting a dribble sometimes when I start of stop moving. It creates a trail of small drops about 3-4 feet long. I think it's tranny oil cause I have to top it off after I ride for as little as .5 hour. What is a good way to find oil leaks, in the tranny and motor? Which leaks should I not be concerned with (I've heard some leaks are impossible to fix)?
 
Reply
Old Mar 8, 2006 | 08:32 PM
  #5  
Terry TK's Avatar
Terry TK
Big Kahuna HDF Member
Joined: Feb 2005
Posts: 20,310
Likes: 160
From: San Antonio Texas
Default RE: Update

Your tranny seal could be bad and that is something that you will want to get fixed. Don't worry about the vent (oiler) or the Tin Primary. You can always put a new cork gasket in the Tin Primary and slow the leak down. You will be able to do this yourself but be careful not to over tighten the screws.
 
Reply
Old Mar 9, 2006 | 05:02 AM
  #6  
panz4ever's Avatar
panz4ever
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 7,481
Likes: 3,677
From: Santa Klaus County, Cali
Default RE: Update

Kenny, in order to get an idea of where she's leaking, go out and get a gallon of carb cleaner, a rag and a stiff brush that can get into small spaces. Clean up as much of the lower end as you can. Run for that half hour and look to see if you can tell where the oil is coming from.

re: the tranny - check tranny seal (Terry covered that). Check the gasket on the kicker cover, it may be worn or maybe the nuts are not torqued properly. Check the drain plug. Ive seen bikes where the drain plug was striped out or almost so and the owner used some type of silicon crap all over the nut, put the nut back in turned it a couple of times and actually believed he would stop the leak without having to repair the plug hole.

re:motor (bottom end) - if its leaking between the cases, unless the case bolts are not tightened properly you won't stop the leak unless you split the cases (and on an old bike there is no guarantee that putting it back together follwoing all the rules will make it leak-proff). Another spot, check the gasket that goes between the generator and engine case. If they go bad you can lose some oil there. (Dont forget to check and make sure the generator bolts are tightened properly too.) Take a look at the tappet blocks; the gaskets can leak there and cause some oil loss. And, at the same time check and make sure there is no oil leaking from the pushrod tubes. There are three? seals per pushrod. OEM ones are made of cork, but I understand that there are some other brands/types that will hold up better and longer.

re:motor (top end) - Pans seem to be notorious for leaking around the D-rings especially on the front cylinder head. There is another gasket between the cylinders and the heads but they do not usually go bad unless heads were not torqued properly or somehow loosened up. There are also cylinder base gaskets that wear out and have to be replaced.
 
Reply
Old Mar 9, 2006 | 10:22 AM
  #7  
claydbal's Avatar
claydbal
Cruiser
Joined: Dec 2005
Posts: 242
Likes: 0
From:
Default RE: Update

before cleaning, look for clean spots where the oil is leaking. hot leaking oil will actually clean the area where it drips-runs out.
contact REAL GASKETS, they offer the absolute best silicon gaskets for sealint the early bikes.
also, as said before, the tin covers will curl at the edge if overtightened, causing leaks at the pan tops and primary.
 
Reply
Old Mar 10, 2006 | 04:28 PM
  #8  
RatBoy's Avatar
RatBoy
Stage I
Joined: Mar 2006
Posts: 1
Likes: 0
Default RE: Update

Just registered here and briefly read your saga on purchasing the old girl.

All the advice you've gotten here is spot on. For what it's worth: On my 60 it seems that the majority of the leaks are tranny leaks - output shaft AND thru the mounting studs. I pulled the tranny and used some kinda liquid sealer guaranteed to stop leaks. Didn't work. So here's what I've learned subsequently. If you think the original studs will work use teflon tape, and if they seem a bit too far gone to reseal in this fashion, you can buy oversize studs designed to cure this problem - route I woulda gone had I knew they existed at the time. Some day will tackle it if I don't sell it first.

Anyway, hope that helps.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Mar 14, 2006 | 04:40 PM
  #9  
kaptekarev's Avatar
kaptekarev
Thread Starter
|
Intermediate
Joined: Nov 2005
Posts: 48
Likes: 0
Default RE: Update

Again thanks for all the advice. I'm planning to do the first exploratory oil leak surgery this or next weekend. The ground clearance is very low, how are you guys getting under these bikes?

Otherwise, she's starting regularly now as long as the battery is charged and the plugs are clean. She's really fun to ride. Now that I've put in a bit more time, I really like the tank shift/foot clutch.

K
 
Reply
Old Mar 15, 2006 | 01:18 AM
  #10  
pococj's Avatar
pococj
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2004
Posts: 11,068
Likes: 1,471
From: Texas! Ya mean there's someplace else?
Default RE: Update


ORIGINAL: kaptekarev

Again thanks for all the advice. I'm planning to do the first exploratory oil leak surgery this or next weekend. The ground clearance is very low, how are you guys getting under these bikes?

Otherwise, she's starting regularly now as long as the battery is charged and the plugs are clean. She's really fun to ride. Now that I've put in a bit more time, I really like the tank shift/foot clutch.

K
Ooh-rah! Makes you feel like you're on top of a real bike, clutching with the foot, reaching down and snicking it into the next gear with your hand!
 
Reply



All times are GMT -5. The time now is 01:22 AM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE