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Bottom End Longevity

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Old Mar 1, 2019 | 07:23 AM
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Default Bottom End Longevity

My '75 FXE has 20,000 on the odometer, and knowing its history before I received it I don't believe it to have been abused.

It leaks from practically every seam with exception of the lower case. Enough that on a day ride I find oil on the back of my shirt and the saddlebags have a nice coat. So I plan to have the top end freshened and replace the leaky gaskets with Cometic.

The entire top end, with exception of the pistons and cylinders, will be new.

Since it will be in the shop anyway, do I need to think about the bottom end? I know that it has had the crank balanced, but don't know when, nor whether the original or new bearings were installed.

The bottom case does not appear to leak. Should I go ahead and freshen the bottom end as well, or am I good for another 20K or longer?
 
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Old Mar 1, 2019 | 08:47 AM
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my old Geezer Glide sits at about 50K... from the MoCo... I sure would Not sweat the bottom end...even yet.
Now... a top end rebuild... I would Never do a Valve job without Rings..., nor Rings without a valve job...
Find a good Indy... Not an automotive, nor Tractor shop... a real Harley Indy is the answer to all of your Questions... Period.. ie, you cannot "plan" on reusing pistons if ya don't know for sure that yer bore is Straight, and Round... Only Car and Tractor folks do such things....
 
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Old Mar 1, 2019 | 09:09 AM
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Everything will be new with exception of the pistons and cylinders.

Keeping the stock 74 cube bore and stroke.

Have new Hastings rings on hand, but hadn't considered possibility of issue with pistons/bores.

Will build that into the budget as well.

Thanks RP
 
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Old Mar 1, 2019 | 09:18 AM
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Stock 74 lower end can go a 100K if the oils been changed regular and hasn't been beat to death, as long as the rods check out I'd leave it alone. I'd do 3 uppers before I'd have to crack the cases on mine. Johjzjz will chime in, ask him how to check the rods he explains it better than I do.
 

Last edited by TwiZted Biker; Mar 1, 2019 at 09:20 AM.
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Old Mar 1, 2019 | 01:40 PM
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Got over 80K on my 84 FLH. Did the top end at 62K. Ended up going 30 over with new pistons, rings and bore. Spend the couple extra to do the complete top end. You won't regret it.
 
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Old Mar 1, 2019 | 02:30 PM
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Originally Posted by TwiZted Biker
Stock 74 lower end can go a 100K if the oils been changed regular and hasn't been beat to death, as long as the rods check out I'd leave it alone. I'd do 3 uppers before I'd have to crack the cases on mine. Johjzjz will chime in, ask him how to check the rods he explains it better than I do.

I hope so... I was taught the "Pull and Smack" method long ago... just a bit subjective... but, never let me down...I am more than willing to learn better methods...
 
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Old Mar 1, 2019 | 03:34 PM
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ok if you can take the front rod in your fingers and twist it like a bottle cap both directions and it does not have any movement / play - that lower unit is good for another 10 / 12 years - if it has just a small bit of movement in the twist 5 years almost not felt but something is in the twist
you know the answer to this if you can twist it back and forth an 1/32 both ways or more have it re done < seen them come in with 1/4 inch both ways but the breather valve - oil pump and all the shafts are hurt including the cam and every bushing

what happens with the movement is the out side edges of the roller bearings are worn, one or two tenths of one thousand, and you can feel it then after that what happens is the oil pressure bleads off and leans out the crank pin and roller bearings of its correct flow - this causes a very rapid wear on the hardened crank pin and rollers - rod races ect ect
 
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Old Mar 5, 2019 | 06:23 AM
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That oil on your shirt might be caused by the chain oiler dripping too much oil on the chain.

carl
 
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Old Mar 5, 2019 | 06:50 AM
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Originally Posted by carlgrover
That oil on your shirt might be caused by the chain oiler dripping too much oil on the chain.

carl
yeah just block that chain oiler off put a rubber boot on it dang
I think they make oil pumps now without the chain oiler it'll kill your t-shirt
 
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Old Mar 5, 2019 | 07:16 AM
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Originally Posted by johnjzjz
ok if you can take the front rod in your fingers and twist it like a bottle cap both directions and it does not have any movement / play - that lower unit is good for another 10 / 12 years - if it has just a small bit of movement in the twist 5 years almost not felt but something is in the twist
you know the answer to this if you can twist it back and forth an 1/32 both ways or more have it re done < seen them come in with 1/4 inch both ways but the breather valve - oil pump and all the shafts are hurt including the cam and every bushing

what happens with the movement is the out side edges of the roller bearings are worn, one or two tenths of one thousand, and you can feel it then after that what happens is the oil pressure bleads off and leans out the crank pin and roller bearings of its correct flow - this causes a very rapid wear on the hardened crank pin and rollers - rod races ect ect
Quick question for ya John... Do You feel that this [or any] test is more accurate at Mid-stroke??? or No Difference? I have always thought that up and down from Yanking [piston changing direction] would show as Up and down, but true wear... seems to show at the point just prior to mid-stroke when viewed on the Crank Pin....
Help me here...
 
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