Sporty Clutch Pack Replacement
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Cruiser
Joined: Jul 2013
Posts: 148
Likes: 47
From: Texas
Sporty Clutch Pack Replacement
I have a 2001 1200C Sporty that has nearly 49k miles and it had the original factory installed clutch pack until this past weekend. I changed the plates with Barnett part #'s 307-30-10011 (extra plate Kevlar kit) and 502-00-01081 (spring). The clutch is heavier but so far it has worked out well. The Harley spring plate was still in good condition but it was not reused since the Barnett kit does not use it. A small screw driver worked best when taking the clip off. Also, the Motion Pro tool worked well. The picture without the compression tool shows the Barnett kit installed.
Club Member
Joined: Jun 2007
Posts: 45,429
Likes: 2,897
From: Bedford UK
That shouldn't be necessary. You have an opportunity to upgrade your cable, which will help offset the extra affort of pulling it in. Barnett make a super cable, as do H-D - I have one of their Diamondbacks.
Road Warrior
Joined: Nov 2013
Posts: 1,843
Likes: 1,975
From: Eastern,North Carolina
Damn!!! they must have tempered it wrong. My only other thought was if you over tightened the clutch tool to get the clip in and cracked it. I would call the Mfg and send them pics. I hope you get all of the pieces out.
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Jerry Ryan
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Dec 21, 2018 10:49 AM
