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4th Gear rattle 03 Dynna fXD

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Old Nov 20, 2025 | 07:11 PM
  #1  
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Default 4th Gear rattle 03 Dynna fXD

Just noticed a nasty rattle in 4th gear, no other gears.I always ride with ear plugs and never heard it before but just rebuilt my forks and took it out for a test ride without the earplugs and was shocked at the rattle. Was just going through the neighborhood not fast and when in 4th especially off the gas it really sound nasty. Checked the primary belt, tranny oil for proper fill and even drained some out to look at the magnet on the plug. didn't see anything wrong there. I don't know crap about the tranny so any ideas?
 
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Old Nov 20, 2025 | 10:14 PM
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Yes, it needs a new one.
m
 
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Old Nov 21, 2025 | 07:01 AM
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Originally Posted by marcodarq
Yes, it needs a new one.
m


@Trex

Don`t take post #2 seriously, he is just having fun with you.

Disconnect the shifter rod from the shift lever at the transmission.

Move the shift lever back and forth, does it spring back to its centered position?

Do you still hear the noise if you pull the clutch in while riding in 4th gear?

Do you hear any unusual noise when idling in neutral, clutch lever released?

Check exhaust to make sure the pipes aren`t rattling.

You need to make sure the noise is not coming from somewhere else before you start opening up the transmission.
 

Last edited by Dan89FLSTC; Nov 21, 2025 at 07:24 AM.
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Old Nov 21, 2025 | 10:05 AM
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Check rear pulley bolts.
 
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Old Nov 28, 2025 | 08:39 AM
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@Trex

Any follow up?
 
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Old Apr 9, 2026 | 05:14 PM
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Originally Posted by Dan89FLSTC
@Trex

Any follow up?
Yes, Les called this morning and said 4th gear had a tooth broken off and some damage to the 5th gear too and the shift fork. He said he can't explain that, doesn't see any reason for that to happen other that it was a bad weak gear. He ordered the parts and will get it done. I had bought a low mileage used gear set from a friend who replaced it with a Baker 6 speed. So I'll put that up for sale. $250. What I paid for it. He said it only had 26,000 miles on it and Les said it looks great. Came on the trap door and with the shift barrel. It's taking so long because we are having bad flooding storms one after another here on Maui.
 

Last edited by Trex; Apr 9, 2026 at 05:18 PM.
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Old Apr 9, 2026 | 05:29 PM
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yes Dan was correct, i was just joking,,,,,,but i was right!!!!!
m
 
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Old Apr 9, 2026 | 05:49 PM
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Not sure I'd call that a rattle but more of a tic, tic, tic, tic....
 
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Old Apr 12, 2026 | 12:48 AM
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Been thinking about why 4th gear. When passing I have had a habit of banging into 4th from 5th and nailing it hard. I always used the clutch but that has to be what caused it, been doing it for years, just like that feeling. Won't do it any more though.
 
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Old May 20, 2026 | 10:22 AM
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No problem
 
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