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Hydraulic Clutch Lever Hiss - 2014 Road King CVO

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Old Today | 06:03 PM
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Default Hydraulic Clutch Lever Hiss - 2014 Road King CVO

Good afternoon, and happy Father’s Day to all the dads out there.

I just recently purchased a 2014 Road King CVO. I’ve owned other Twin Cam and M8 motorcycles but I don’t believe I’ve owned one with a hydraulic clutch.

This morning, went riding with my Father In Law for Father’s Day and after over 45 minutes of riding my clutch went limp. I freaked out as I thought perhaps my clutch broke or lost fluid. Made it home and inspected. Still had fluid. After 30 minutes it built pressure. So figured fluid must have been old and boiled loosing all pressure.

Bought some DOT 4 Brake Fluid. Got bike up right on stand and started bleeding with a pneumatic bleeding tool. Fluid was dark. Almost like mud water. Needless to say I don’t believe the Harley dealership inspected or serviced the bike before selling (they also left the oil filter loose on my father in laws Breakout and this Road King)

Lever feels fine. It’s got good pressure. Engages fine and am able to shift gears. The only thing is I’m hearing a hiss when I slightly press the lever. Not sure if it’s always been this way or if the diaphragm has a leak?

Any one else experience something similar?
 
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Old Today | 06:42 PM
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Were you in an excessively hot area? The hydraulic clutches have been know to go soft after the fluid overheats. They would recover once cooled down. That's all I got... Can't speak to antique fluid.
 

Last edited by Taxgod4u; Today at 06:43 PM.
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Old Today | 06:44 PM
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Originally Posted by Taxgod4u
Were you in an excessively hot area? The hydraulic clutches have been know to go soft after the fluid overheats. They would recover once cooled down. That's all I got...
Yes I live in the Southwestern region near El Paso, TX. Fluid was extremely dirty which I’m sure needed change.

Only concern I have is the hiss when I slightly press the clutch
 
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Old Today | 07:57 PM
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Hiss coming from the reservoir?
 
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Old Today | 08:02 PM
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Originally Posted by GalvTexGuy
Hiss coming from the reservoir?
Yes, it appears the reservoir or lever is creating the hissing sound. Been trying to cover the reservoir and banjo connection to see if it muffles the noise but can’t seem to find the area other than the lever.

I will upload a video if it allows me to along with an image of the fluid
 
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Old Today | 08:04 PM
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Just a FYI:

If the clutch fluid was dark, I would also bleed the front and back brake system. If it has ABS, I would get the ABS cycled by a dealer or independent to get the old fluid out of the ABS actuator
 
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Old Today | 08:07 PM
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Sounds to me like the seal on the cap isn’t fully seated or you didn’t torque the two screws down appropriately. it is very light torque, but you need to make sure they both get torqued equally. Before going crazy, I would at least try a new cap gasket, cause they are cheap


Also Harley caps are known to warp if they are over tightened.

I would probably get a spray bottle with some soapy water and spray all around the mating surface of the cap to the reservoir and see if you can create bubbles by pulling the clutch lever.
 

Last edited by Jersey Drew; Today at 08:08 PM.
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Old Today | 08:10 PM
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Originally Posted by Jersey Drew
Sounds to me like the seal on the cap isn’t fully seated or you didn’t torque the two screws down appropriately. it is very light torque, but you need to make sure they both get torqued equally. Before going crazy, I would at least try a new cap gasket, cause they are cheap
I figured could be that but can’t find the replacement online that it’s not a whole reservoir cap from Harley for $80. It won’t allow me to upload a video but no visible leaks at the reservoir


 
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Old Today | 08:12 PM
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Originally Posted by CoolBreeze3646
Just a FYI:

If the clutch fluid was dark, I would also bleed the front and back brake system. If it has ABS, I would get the ABS cycled by a dealer or independent to get the old fluid out of the ABS actuator
Yes, it’s got ABS. I was planning to bleed the brakes my self but didn’t know about the ABS module as on my 24 SG it had to be serviced by a dealer to get wrench icon removed
 
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Old Today | 08:15 PM
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The part number should be 46322–06
 

Last edited by Jersey Drew; Today at 08:18 PM.
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