When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
For something that was so easy to fix it sure was hard to get the correct information.
The following will remove the mystery - a simple fix/procedure.
The fix covers -
• 2006-2007 Dyna models
• 2008 and earlier FXDWG
• 2008 and earlier FX Softail models
• 2008 and earlier VRSC models
In a nutshell, remove the steering stem nut, bend back and remove the tanged washer.
Replace the tanged washer with a new smooth, hardened washer 45727-08.
Replace the nut and torque to 70-80ftlbs.
Done.
Here are some pics along with the two TSBs I couldn't find.
The steering stem nut and tanged washer.
Bend the washer flat to remove the steering stem nut.
Replace the tanged washer with 45727-08 - purchased through HD.
The new smooth washer and the tanged washer. The new washer with the 70-80ftlbs torque spec removes the clunk.
Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom
Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Front End Clunk Fix
