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Taillight stuck on.

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Old May 22, 2024 | 04:02 AM
  #11  
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My money is on the V clip that BFREE pointed out. The same thing happened on my '08 heritage classic and the dealer didn't have the clip. I ended up cutting some clear plastic tube in half to replace the clip and it's held up for years.
ETA: the clip goes where arrow 1 points.

 

Last edited by YZR; May 22, 2024 at 04:04 AM.
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Old May 22, 2024 | 05:31 AM
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Originally Posted by YZR
My money is on the V clip that BFREE pointed out. The same thing happened on my '08 heritage classic and the dealer didn't have the clip. I ended up cutting some clear plastic tube in half to replace the clip and it's held up for years.
ETA: the clip goes where arrow 1 points.
Thanks for this. It's weird because everything was fine when I stored it for winter. The light is stuck on just by taking down off the stand essentially because that's all I did.
 
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Old May 22, 2024 | 05:38 AM
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Originally Posted by BFREE
Not sure what year or model your bike is. They used to have a wedge (V clip) in the front switch housing that held the brake switch in place. If that wedge broke the switch would move back in the housing and the brake light stayed on. The link is for a 2005 Heritage but might give you an idea about what I'm talking about. When you open the housing you're suppose to put a certain size wedge (3/16 I believe) between the brake lever and bracket so as not to put pressure on the switch which can break the V-clip. #9 in the diagram.

https://www.harley-davidson.com/us/e...OFTAIL_CLASSIC
I can open the link but only the HD web page is displayed but otherwise blank.
 
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Old May 22, 2024 | 08:33 AM
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This is the picture you need.....
# 5 is the wedge
# 11 is the brake switch


 
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Old May 22, 2024 | 05:53 PM
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Pretty sure this is the part #: 71587-04
 
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Old May 22, 2024 | 07:23 PM
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Originally Posted by YZR
Pretty sure this is the part #: 71587-04
Picked up the switch today but they didn't have that little wedge in stock so he had to order me one. Probably take a week he said.
 
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Old May 23, 2024 | 10:00 AM
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It's pretty easy to McGyver one out of something laying around the garage.
 
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Old May 26, 2024 | 10:53 AM
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Well I have a new front switch soldered in and I'm in the process of installing the new chrome front master cylinder and chrome levers. At this point the rear light is still stuck on but I don't have any fluid in the new master cylinder as of yet. Now my question is does the hole in the banjo bolt have to line up with the hole in the Chrome brake line fitting when tightening the banjo bolt or does the fluid just float around the bolt regardless of where the hole lands when tightening?
 
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Old May 26, 2024 | 11:42 AM
  #19  
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The holes do not need to align. There is a channel in the fitting on the line that allows brake fluid to flow without the holes be aligned.

Paul
 
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Old May 26, 2024 | 11:58 AM
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Originally Posted by pgreer
The holes do not need to align. There is a channel in the fitting on the line that allows brake fluid to flow without the holes be aligned.

Paul
Excellent thanks so much. I assumed as much but I just wanted to be certain before I crushed the washers.
 
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