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Compression Question

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Old Aug 27, 2015 | 11:07 AM
  #11  
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Originally Posted by 0ldhippie
205 is not unusual with 255s. Manufacturing/assembly differences in piston height and/or chamber cc along with the early intake close of 255s can add up to pretty high ccp. One of the many reasons I think 255s are a poor choice in 103 up motors. This is why proper measuring, part selection and assembly is important in engine building. 205 really isn't a problem with a proper tune and compression releases (I'm running 207) but 220 is getting up there. I recommend swapping to a proper cam if you are unhappy with what ya got.
================

Staring hot is only 1 of the issues with too high 200-220psi cranking compression on a bike motor.

There are 2 more more important issues thats are often overlooked in perf builds which is over heating of the motor and oil in traffic or at slow road speed along with damaging detonation on todays crappy 91-93 octane pump fuel that he may not hear if he has non stock louder pipes & uses stereo thats also an issue ,esp detonation long term that could eventually break/crack piston rings & or a crack/break a piston trashing the motor in the process.

Thats why i rec the OP install a ultracool oil cooler with elec cooling fans to better cool the oil along with wards cooling fans to cool heads & upper cyls too so oil & motor would run cooler as to not thin oil as much increasing hot oil pressure & motor overall protection from oil & running cooler also reduces the motors chance to detonate too.

Scott
 

Last edited by wscott; Aug 27, 2015 at 11:18 AM.
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Old Aug 27, 2015 | 11:29 AM
  #12  
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Originally Posted by Mike
180 psi is a good target for a street tuned motor. I built my motor to 195 psi cold, and it was a little tricky to tune. Higher compression can lead to detonation and hot start problems. My ideal motor for a touring bike would be large displacement (113 or larger), and relatively low compression.
===========================

" My ideal motor for a touring bike would be large displacement (113 or larger), and relatively low compression. "

THATS RIGHT ON THE MONEY!

Keep comp at approx 9.0-9.5 with larger disp and proper cam/exhaust/intake/air cleaner choice & proper tune that should provide more then enough power/trq with a larger disp 113"+ motor for most guys,but maybe not everyone!/LOL!!!

But i'd also rec running an oil cooler with elec cooling fans and wards cooling fans to reduce oil & engine temp and there should be no detonation issues too.

Scott
 
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Old Aug 27, 2015 | 02:10 PM
  #13  
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OP your bike needs compression releases. I did the same kit on my 08 RG. Shop told me CR's were not necessary. Shop was wrong. You should be able to find a good set of heads with cr's for not too much money. When Harley came out with the 103 255 cam combo on the newer bikes they all have cr's stock from the factory.
 
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Old Aug 27, 2015 | 09:52 PM
  #14  
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ZROADSTER
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Lightbulb Oil & air cooled engines

Originally Posted by wscott
=========================

For comparison stock compression is roughly 120-140psi depending on motor etc so yes even approaching 200 psi cranking comp is high let alone 220psi hot especially high for a motorcycle motor.

Your motors high comp is caused by too short of cam timing/duration/overlap which was due to improper choice of cam vs compression & pistons in the motor cam was going into.

If your having hot start issues due to high comp you have some choices ,you can install compression releases or if you need to remove heads to do that another way to approach it is to install a much heavier duty batter then stock 385cc with one that got a more healthy 500cca or 600cca along with higher capacity battery cable at the same time to ensure the additional cca from more powerfull battery can be fully utilized by starter.

That should help some but if it doesnt fully get ride of hot start issue then its time for a hvy dty HI TRQ starter ,there are plenty of them at decent prices way cheaper the hd starters on Ebay /amazon etc.

The getting a new hvy dty battery,hi capacity battery cables,hi trq starter may seem like a lot but compaires to removing heads those items are much easier to install yourself vs maybe having to take bike to shop to have heads removed ,drilled & tapped for compression releases.

And you dont want guys tearing appart a good running non leaking motor if you dont have to so if i were in your shoes and did have hot start issues due to very hi compression like your motor has i'd go this route vs tearing into motor for comp releases.

If motor was coming appart for a build thats a diff story and i have the comp releases installed at that time but that isnt the case with your motor.

Lastly is you could either install new cams with considerably more duration to reduce cyl / reduce compression, you could install lower comp pistons ,could install heads with larger combustions chambers to reduce compression along with thicker or head gaskets designed to be stacked to redcuce compression if they mfg them for HD's like they do for perf car motors.

Another issues with your motors very high 200-220psi cold/hot cranking compression brings up another issue thats being overlooked.

With 200-220psi compression i would not be surprised if that thing is detonating on 93 pump fuel (may not hear it with loud pipes) which can cause damage or running hotter then normal in which case if you dont have an oil cooler " with elec cooling fans " like an ultracool oil cooler does you should get one along with Wards cooling fans too cool heads and upper cyls too.

An oil cooler are without thermostatically controlled elec cooling fans are just about useless,thats because an oil cooler without elec cooling fans that provide the additional airflow required thru oil cooler to better cool oil & motor in traffic and or at slow road speed where there is little to no airflow going thur the oil cooler without elec cooling fans that greatly reduces the oil coolers efficiency just when the additional cooling is needed most.

But working Collectively together as a cooling team the Wards elec cooling fans and an Ultracool oil cooler with elec cooling fans reduced oil temp on hot days on my stock 09 motor by 50+ deg which resulted in multiple positive improvements right off the bat that any bike inc yours would benefit from.

Oil running 50+ deg cooler on hot days on my bike resulted in significantly increased oil pressure @ idle & cruise , motor stopped detonating under load, valvetrain was much quieter esp when hot, motor didnt loose as much power on hot days retaining more pwr/trq & crisper throttle response, little less heat coming off motor onto rider to bit more comfy on hot days, was able to go back to the less expensive 91 octane fuel HD recs for my motor vs the more expensive 93 fuel i had to run just to reduce but not stop detonation on hots days under load,etc.

And since your motor has very high 200/220psi cold/hot cranking compression even if those 2 cooling mods didnt cool the oil 50+ deg like in my stock motors case with less compression and cooled your motors oil by 35-40 deg (instead of 50+ deg like in my case) that would still be well worth it IMHO.

Anything you can do to significantly reduce oil temp also reducing motor temp at same time on a lrg disp HD motor on a hot day is a good thing.

Thats because motor oil is a major contributor too cooling an air cooled motorcycle motor and when the oil is overheated (due to very hi compression) enough to sig reduce oil pressure that shows its viscosity is being reduced which degrades the oils ability to do its job in protecting/cooling/lubing the motor.

Good luck.

Scott



Exactly ! This is the main reason air cooled Harley's need the absolute best premium 4-stroke engine oil available , which just happens to be almost ANY synthetic oil except MOCO's SYN-3 which is a synthetic blend of 60% dino oil & 40% half-assed synthetic . Stick with the best (truly) FULL synthetic like AMSOIL or REDLINE , even mobile-1 is not a true full synthetic no matter what the advertising label states !
 
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Old Aug 27, 2015 | 09:59 PM
  #15  
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Wow I guess I did something way wrong......11.5 comp 107" in So Cal running conventional oil, 210 max oil temps, no problems what so ever, Let me
know what what I should change so next time so i'll get it right, LOL smh....... internet experts, gotta love 'em
 
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Old Aug 28, 2015 | 06:05 AM
  #16  
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Why someone would put 255 cams in an engine with 10:5 to 1 compression is just stupid but the moco sells it. Yes you should have compression releases and it is stated with the instructions in the kit. When you add a poorly tuned engine along with carbon build up and summer heat results are detonation.
 
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Old Aug 28, 2015 | 06:23 AM
  #17  
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CID is a big player when it comes to compression ratio and cam choice. The 255's might be OK in an 88 CID build with 10 to 1 compression, but start to become too small at 103 and larger displacement.


The 255's seem to be the "go to" cams for some builders, as they fair well with lower compression ratios on pump gas, and provide a strong/broad/flat power curve is used in the right application.


For big CID and higher compression the door is opened up for much bigger cams that will keep cranking pressure in check, and produce a very useable power curve that makes respectable dyno numbers and easily tuned for pump gas only....at least from what I've seen here......Cliff
 
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Old Aug 28, 2015 | 10:27 AM
  #18  
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Originally Posted by qtrracer
Wow I guess I did something way wrong......11.5 comp 107" in So Cal running conventional oil, 210 max oil temps, no problems what so ever, Let me
know what what I should change so next time so i'll get it right, LOL smh....... internet experts, gotta love 'em
===============

" internet experts, gotta love 'em "

Internet expert i am not!

But i do have 4+ decades 1st hand exp rebuilding muscle cars & building motors including riding & wrenching bikes for 45+ yrs too (worked with my father that was in the car biz & raced stock cars too) which is the many yrs 1st hand exp i draw on when posting here along with my the 30+ yr career i retired from post 30+ yrs in semiconductor fld working in engineering for many yrs there too.

But the in saying that isnt to boast at all , its to let you guys know i am not just blowing smoke posting experience coming from only working on a few of my personal bikes over the yrs and that in fact i have many yrs working on my own and many other peoples classic muscle cars & motors & bikes under my belt when my father was in the biz and on the side during my 30+ yrs in semiconductor / engineering fld to draw on & pass along trying to trying to help you guys/gals out here at times,thats all i am doing,nothing more,nothing less.

Moving on here.

Your post is funny,Nobody i saw in this post including me said 210 deg oil temp was high & or bad oil temp so why the comment on your 210 oil temp when nobody said oil temp anywhere near that was NG/bad?

But if the 210 deg you stated is at cruise (which is likely what it was) i wonder what your oil temp would be in 15-20 mins of stop /go traffic never getting out of 1st or second gear if you dont have an oil with elec cooling fans along with wards cooling fans too?

Likely 250-260 maybe even 270deg+ which isnt horrible esp for a quality a syn that can handle long term at 300deg and temporary higher then 300 deg f but none the less would be a heck of a lot better for the motor if oil temp was 225-230 maybe 235 deg in same cond with the 2 cooling systems vs 250-270 deg .

But the fact is guys that do have oil running much hotter (not you at 210deg oil temp) in their bike motors on a regular basis (esp on hotter summer days with modded higher comp bikes) are overlooking the fact there are mult benefits of getting the oil 30-40 even 50+ deg cooler like i did on my bike.

They can argue all they want saying their bikes got 100k miles running hot all those miles,well thats great & nobody siad that cant happen without additional cooling systems!

But ya know what i can go those same 100k miles on my with the oil running 50 deg cooler getting the following benefits for 100k miles and many yrs riding in more comfort with oil running 50+ deg cooler which are as follows:

* no more detonation on hd's rec 91 octane fuel which saves me money not
having to buy 93 octane fuel anymore that only reduced detonation but
didnt totally stop it due to excessive heat.

* valvetrain now stays quiet when motor is hot .

* oil pressure hot went from 8-10psi @ idle & 32-35psi without the 2 cooling mods to now 16-17psi hot idle & 45-48 hot cruise which has to be good for the motor.

* there is less heat coming from motor & hitting me / the rider which make bike more comfy to ride esp on hot days.

* the oil running 50+ deg cooler could stop or greatly reduce the issues of plastic / tefflon rubbing blocks on the cam chain tensioners from cracking requiring premature replacement to in worst case splitting & breaking apart into motors oiling system trashing the motor from constantly overheating the plastic/teflon rubbing blocks which i have seen posted here few times as happening to guys here in HDforums.

And to add to that there was an engineer that also belongs to this forum that chimed into my posting stating he did heat testing on same type plastic / tefflon materials used on rubbing block for prim & cam chains and said after seeing the heat test results from the testing he did 1st hand on same type materials used on rubbing blocks for cam chain tensioners he felt my thoughts on oil running too hot could be significant contributor to the rubbing blocks cracking and or splitting and coming apart & trashing the motor in the process backing up on a technical lvl from his 1st hand expertise and testing what i had already suspected & stated here in hdforum.

I also feel the same goes for seals and gaskets not being over heated anymore so will last longer too esp something like " valve seals " that we also see posted here at times needing replacement at fairly low mileage too .

I think that could be due to excess heat where other bikes with same valve seals form mfg that maybe dont have overheated oil & motor due to riding in diff area with a lot less traffic & or lower temp in general they ride in go 100k+ miles without ever needing valve seal replacement where others do.

But i dont know if thats the case for a fact but common sense would tell you oil running 200-210-220 deg on a hot day vs 250-270+ deg at times would have to be benefit the motor & the longjevity of any parts associated with too.

How guys can keep saying its not needed or beneficial to the rider or bike motor to reduce oil and or engine temp thats running maybe in 230-250-270 deg f on a reg basis or fairly often on a lrg disp hd motor is beyond me .

I say that because there are multiple benefits right off the bat when reducing oil temp 50+ deg that make riding the bike nicer with less heat hitting rider and less valve noise along with with less detonation & motor retaining much better / higher oil pressure when hot too.

I am just trying to help my fellow HD riders / members here realize just how much improved the riding experience is when you install both the cooling systems i did at the same time let alone how much it would have to benefit the motor at the same time which for some reason isnt taken well and or dont believe the benefits i stated are real & benefitial.

This falls under the old saying :

" You can lead a horse to water but you cant make it drink ! / LOL!! "

Let the flaming begin!/LOL !

Scott
 

Last edited by wscott; Aug 28, 2015 at 11:09 AM.
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Old Aug 30, 2015 | 07:42 AM
  #19  
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Cliff R
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You'll get no "flaming" from me, not my style, and I'm about as far from an "Internet Expert" here as you can get.


Even with that said I do high performance engine work, tuning, etc for a living.


Oil is used in an engine for lubrication, which is obvious. It is also used to clean (detergent), and cool (oil sprayed/splashed on internal engine parts returns to the sump and comes in contact with cooler engine parts to remove heat from it.


In an air cooled engine, cooler jacket water is not present to remove the heat from the oil by carrying it to a radiator, so we rely more heavily on an external cooler and air flow across the engine.


Heat is actually your friend in these engines (thermal efficiency), but too much heat becomes your enemy as it can start to break down lube oil past 250 degrees or so and reduce it's ability to effectively lubricate (viscosity).


You'll find a pretty wide range of recommended engine and lube oil running temperatures if you do some research (Google), but it is generally accepted that 220-250 degrees is a good place to be for lube oil. Less than that or more than that can create issues, such as excessive "drag" on internal components if the oil is too cold (thick), lack of lubrication, condensation in the crankcase, or oil breaking down if it gets too hot (270 degrees or greater).


One of the biggest myths in this industry is that a more powerful engine will create more heat and require additional cooling beyond what a "standard" engine would. A more powerful or larger engine may actually transfer less heat to the lube oil (turns more of it into power), surrounding engine parts, and cooling media as it more often than not has improved combustion efficiency, and greater VE. This simply happens as the engine builder/tuner and persons selecting the parts do NOT have the EPA up their back-side nor do they have to compromise on engine power/efficiency accordingly. So a well thought out engine project more times than not (we hope this is usually the case) basically does more with less, in terms of timing, fuel needed, and heat wasted to make power.


That's a completely different topic, but bottom line here is that these air cooled engines do not have constant running temperatures. They can run too cold or too hot simply based on external parameters outside of our control. Stuck on the Interstate for hours in stop/start traffic on a hot summer day is one of them. Been there and done that a few times, as most of us have. Makes for a good excuse to exit and take a break, instead of "cooking" our engines with little to no air flow across them.


So we can help things out here with a good external oil cooler, and using a little scrutiny as the rider, for the most part does have control of the parameters that put more air across the engine to keep it cool. A little common sense goes a long ways here as well. If you find during a ride that circumstances have heated up your engine to a point where the oil is so thin it's clacking away in protest, or it's radiating enough heat to cook the inside of your legs, or you are getting audible detonation (ping), probably a good time to shut it down or change the riding scenario so it doesn't run hot enough to do those things.


As far as the OP and "compression" goes, I consider compression your friend when it comes to these things. Compression opens up the doors for much better cam choices, which include improved idle with bigger cams (longer duration and tighter LSA), stronger/broader power curve (torque), and improved upper mid-range and top end power. As long as the engine builder understands compression, camshafts, combustion efficiency, VE and dynamic compression, the end user can really have a much more powerful engine that does everything better, and more times than not it will NOT be a gas sucking pig, doing as well as, better than, or at least close in fuel consumption to some of the complete "turd" emission engines we've been forced to deal with in recent years.......FWIW......Cliff
 
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