Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Stripped threads

Thread Tools
 
Search this Thread
 
Old Feb 16, 2013 | 10:42 AM
  #1  
Road King Man's Avatar
Road King Man
Thread Starter
|
Novice
Joined: Jan 2013
Posts: 21
Likes: 0
From: Tumwater, Wa.
Default Stripped threads

While installing my SE stage 1 air cleaner I found out that my torque wrench does not work anymore and I stripped out the two top bolt hole that screws into each cylinder head. It looks like these holes go all the way into each cylinder, is this correct? Can these be tapped out? Can it be fixed without changing the cylinder head? Somebody please give me good news?
 
Reply
Old Feb 16, 2013 | 10:50 AM
  #2  
stro1965's Avatar
stro1965
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2007
Posts: 10,602
Likes: 721
From: Bellevue, NE
Default

Helicoil might work.
 
Reply
Old Feb 16, 2013 | 10:51 AM
  #3  
Leftcoaster's Avatar
Leftcoaster
Outstanding HDF Member
Joined: Jan 2008
Posts: 3,328
Likes: 15
From: Pacific Northwest
Default

Google heli-coil. They are life savers for striped threads.
 
Reply
Old Feb 16, 2013 | 11:34 AM
  #4  
Road King Man's Avatar
Road King Man
Thread Starter
|
Novice
Joined: Jan 2013
Posts: 21
Likes: 0
From: Tumwater, Wa.
Default

I'm concerned that if the hole goes all the way into the cylinder, trying to keep out any metal shavings while re tapping or drilling out for a Helicoil. Does this hole go all the way into the cylinder?
 
Reply
Old Feb 16, 2013 | 11:36 AM
  #5  
Watchfuliz's Avatar
Watchfuliz
Road Captain
Joined: Aug 2008
Posts: 716
Likes: 10
From: Shreveport,La
Default

Good news is they don't go into the cylinders. They go to the breather block in the rocker box to vent. You would not be able to tap to a larger bolt as they have to have the hole in them to breath properly. heli-coil or new heads is it as far as I know, but I could be wrong.
 

Last edited by Watchfuliz; Feb 16, 2013 at 12:30 PM.
Reply
Old Feb 16, 2013 | 11:40 AM
  #6  
Fast Aire's Avatar
Fast Aire
Former Sponsor
Joined: Jan 2011
Posts: 865
Likes: 3
From: Reno, NV
Default

The breather holes go all the way into the head breather system, not into the cylinder.

If you drill & tap for a helicoil, you do not need to remove the head but its recommended that you remove the upper rocker box cover & vacuum out all the metal filings in the passages.

Unless you're good at this kind of stuff, it may be best to take it to a shop. If you mess up drilling or tapping the holes, you could further damage the head casting.

Just my opinion
 
Reply
Old Feb 16, 2013 | 11:40 AM
  #7  
Tom84FXST's Avatar
Tom84FXST
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 15,706
Likes: 22,739
From: Farmington ,MS
Default

Originally Posted by Road King Man
Does this hole go all the way into the cylinder?
No...does not go into cylinder...part of the vent system...drill,tap,helicoil,...blow out hole with compressed if you have it.
 
Reply
Old Feb 16, 2013 | 11:45 AM
  #8  
Joe12RK's Avatar
Joe12RK
Seasoned HDF Member
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2012
Posts: 6,164
Likes: 2,578
From: CT/FL
Default

Originally Posted by Fast Aire
The breather holes go all the way into the head breather system, not into the cylinder.

If you drill & tap for a helicoil, you do not need to remove the head but its recommended that you remove the upper rocker box cover & vacuum out all the metal filings in the passages.

Unless you're good at this kind of stuff, it may be best to take it to a shop. If you mess up drilling or tapping the holes, you could further damage the head casting.

Just my opinion
mine too, especially since you stripped the second one
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Feb 16, 2013 | 11:50 AM
  #9  
2black1s's Avatar
2black1s
Elite HDF Member
Joined: Nov 2010
Posts: 3,846
Likes: 173
From: Simi Valley, CA
Default

FastAire gave you the correct response for your problem.

Now I'll add my two-cents... Torque wrenches can be dangerous in the wrong hands!!! There is absolutely no reason that a torque wrench should be necessary for changing an air cleaner. Torque wrenches have such a long handle that the leverage supplied can be catastrophic in the wrong hands as you have just discovered. If you would have just tightened the bolts with a conventional wrench you more than likely wouldn't be in the predicament you are now.

As for the helicoil repair... definitely have someone else do it. Stripping the bolts that you did gives an indication of your mechanical apptitude.

I'm not trying to be a smartass... I'm just calling it as I see it.
 

Last edited by 2black1s; Feb 16, 2013 at 11:53 AM.
Reply
Old Feb 16, 2013 | 11:55 AM
  #10  
mmcbeat's Avatar
mmcbeat
Elite HDF Member
Joined: Dec 2010
Posts: 4,229
Likes: 10
From: Oklahoma
Default

I used to have a car with aluminum heads. By the time I finally sold it, all 8 spark plug holes had heli-coils. Work great.
 
Reply



All times are GMT -5. The time now is 01:23 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE