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Street Glide Fluid on Clutch Lever

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Old Jul 17, 2015 | 08:43 AM
  #11  
awidener's Avatar
awidener
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From: Tennessee
Default same issue here

Originally Posted by mjsinhsv
I have the exact same problem after my 5k service.
I took the bike in last fall for the last clutch recall and they screwed it up where the clutch wouldn't engage until it was almost all the way out which made the bike lunge forward.
I waited until my 5 k service to have them fix it because I don't want to keep going over there every day.

I asked them to fix the lunging problem during my 5k service and they did..Now it squirts out clutch fluid onto my rear view mirror and it is leaking down the clutch cable.
Not sure where it is coming from because it only comes out when I riding.

The bike is a 2014 street glide special. Now I have to take it back to the dealer again for the 4th clutch issue.
I'm having the same issue right now, went in for recall and come back leaking, sent back the did new gaskets and rode 10 miles last night home after them dropping bike off and wet hand again. I looked it over last night and it's coming from the lever....would this be a plunger seal problem ? 14 street glide
 

Last edited by awidener; Jul 17, 2015 at 08:45 AM. Reason: added bike
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Old Jul 26, 2015 | 01:03 PM
  #12  
Uberjason's Avatar
Uberjason
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From: Gulf Harbors/Woodlands, FL
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Same problem on my '14 SGS after the clutch recall. Check the Banjo bolt fitting it's probably loose and you don't realize that when you squeeze the clutch lever a little bit of DOT 4 comes out. The concern is it sucking air in. I tightened mine to spec and never had the problem again. Topped up the DOT 4 per the instructions in the owners manual and haven't had the problem again. It seems the dealer either forgot to torque down the banjo bolt or it works itself out over time. I still carry a snubby ratchet and socket in the tool kit just in case. But since torquing down the banjo bolt at the clutch master cylinder, no issue at all.
 
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Old Jul 26, 2015 | 01:12 PM
  #13  
awidener's Avatar
awidener
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From: Tennessee
Default finally fixed

So I had it sent back in for the 3rd trip and ask them to check the plunger seal and thats where the problem was, they installed a new master cylinder and lever ...got it back Friday and have logged about 75 miles with no more leaking. Seems the tech didnt have it set properly when he did the recall.


I also check the banjo screw making sure both copper washers where there before sending back but they where there and good. Thanks for the info
 
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Old Jul 26, 2015 | 10:38 PM
  #14  
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Seventy4blazer
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From: Surprise, AZ
Default

Both of my master cylinder covers have had to be replaced due to leaking like that.
 
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Old Sep 11, 2015 | 12:26 AM
  #15  
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Gunphreek
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From: Tampa Bay
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I have a '14 FLHXS. I have had both recalls performed. I have had mine in to my local dealer 3 times for leaking clutch and front master cylinders. I even called H-D up in Milwaukee. Seems to be particularly bad in warm/humid climates. My dealer says they have replaced the caps and gaskets the last 2 times. I just took the caps off because they were both leaking again. I cleaned the caps and gaskets with Dawn dish soap. They are literally squeaky clean. From what I understand, the caps, gaskets and reservoirs need to be completely clean and dry to get a good seal with very little (6 in-lbs.) torque on the screws.
 
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Old Sep 11, 2015 | 08:02 AM
  #16  
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jpooch00
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From: People's Republic of Boulder Colorado
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That's normal, they all do that - apparently!

Mine is on the recall list, too, but I just pump it up 3-4 times after it stands for a few days and all's well. It doesn't leak and I like the engage/release points just as they are.

Screw the recall and letting some ham-fisted "tech" mess with my bike!
 
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Old Sep 11, 2015 | 08:47 AM
  #17  
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Skully
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From: Selma TX
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I have the same problem after the recall. This will be my 5th trip back to the service dept in two months...
 
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Old Sep 11, 2015 | 10:11 AM
  #18  
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HazyHog
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From: Northeast
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Mine had some small dots of fluid around the gasket too after having the clutch recall done. Rather than the hassle of taking it back to the dealer, its a simple fix to do yourself. I've done it this way on previous bikes.


-Pull the reservoir cover
-Clean the top and bottom of the gasket until its dry. I use an old piece of t-shirt.
-Make sure the edge of the master cylinder reservoir where the gasket goes is completely dry
-Carefully put all groves of the gasket back onto the cover.
-Lightly screw the cover back on to the master cylinder reservoir. 12 in-lbs max. Too tight and you will deform the gasket and it will eventually leak again.
-Clean outside of master cylinder reservoir with dish soap to remove any trace of fluid and prevent blistering of paint.
 
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Old Sep 21, 2015 | 12:55 PM
  #19  
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blankline9
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Mine was fine until the clutch recall was performed. Just noticed 3 days ago, fluid on side mirror, fluid on clutch lever, fluid weeping out around the master cylinder rubber seal on the handle bars. Looks like it will be going in to get it fixed. They are going to replace the whole damn thing...not getting stuck with paint peeling off the reservoir.
 
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Old Sep 21, 2015 | 03:04 PM
  #20  
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qtrracer
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From: SoCal
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Originally Posted by Smokey Stover
Don't the Rushmores have hydraulic clutches, Any leakage would not be good.
No not all, the rushmore Street Glides have a cable clutch. The Specials have a hyd clutch.
 
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