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Strange issue starting

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Old Oct 12, 2016 | 02:28 PM
  #1  
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Default Strange issue starting

Seem the last week or so the bike has a hard time starting in the morning unless I attach it to the battery tender.

Bike sites all day at my work and starts fine, but next morning same issue.

Guessing battery is about to crap out. But want to see if there is a easy way to test the charging system.

If it is a battery will ride it out since there is maybe a month or more of riding till the snow starts.

I only work 15 min away.

Also need to check the battery day guessing it is still the original from 2012.
 
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Old Oct 12, 2016 | 02:43 PM
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How old is the bike and battery? Does it start to crank then pause, then crank over the motor and start?
 
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Old Oct 12, 2016 | 02:54 PM
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Keeps cranking and will start just takes longer than normal. If it was on the tender over night it starts right up like normal Will take a video of it in the morning.

Bike is a 2012 bought is 3 months ago. Battery I am not sure on the age I need to look at that as soon as I can.
 
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Old Oct 12, 2016 | 03:08 PM
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Your bike is a '12, figure the battery is at least a bit older than that; I sense an ETX20L Big Crank battery in your future
 
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Old Oct 12, 2016 | 03:10 PM
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5 years on a battery isn't bad. Especially for a bike that is mothballed for winters.
 
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Old Oct 12, 2016 | 03:38 PM
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Total agree if it is a stock batter it has lived a good life.
 
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Old Oct 12, 2016 | 03:45 PM
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Start there.....
 
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Old Oct 12, 2016 | 07:13 PM
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You are only putting a surface charge on the battery on such a short drive. Can you find a longer route home, maybe 1/2 hour to 45 minutes or at the least put the tender on when you get home and every night and leave it on till morning.
 
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Old Oct 13, 2016 | 08:16 AM
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Can do. I did 300 miles this weekend and it started hard the next day.

And of course I had everything ready to record and it started right up like a champ today. ROFL.

I will put it on a tender during the week, since it is such a short ride, and go from there. Have not had a chance to look at the battery date.
 
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Old Oct 13, 2016 | 08:37 AM
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Rev. 08-08-16
Some electrical 101 and a little more..

Remember, the best made brand new battery that has been on a maintenance charger for 3 days that has a loose or bad connection is no better then a boat anchor with a loose rope. The connection can get loose after one ride if the battery is not anchored and the wires are short and get tugged in a direction that can unscrew the bolts.

After a good 24+ hour maintenance low amperage charge, with the charge light in the solid green and the battery has set about 24 hours off charge, voltage should be about 12.8 volts.
12.8 = full charged
12.6 = 75% charged
12.3 = 50% charged (Lot of new modern cars with system protection will not even click at this point but will have good headlight beams showing)
12.0 =25% charged

Always check both the terminals at the battery lead and also at the terminal on the wire. That helps to verify connection. With a DC volt meter (one that has a feature to lock high and low reading is best) hooked across the battery terminals and reading 12.8 or so, crank motor and while its cranking it should not drop below about 9.6 volts and as soon as it starts and throttled up to 2000 rpm, voltage should read around 14.8 volts. The 2000 rpm is the bench mark standard. Ignore idle output. Ignore output above 2000rpm unless it exceeds 14.9 volts. That is a sure indication that regulator is bad.

The crank check shows a rough check of the reserve amperage capacity of the battery while cranking with a 150-200 amp load on it. The 14.8 shows a good alternator and if you leave it on a while as the regulatory will drop the voltage a little showing itself working. However, with the lights and stuff always on, it will never drop back much. If you have a lot of options, most modern bikes will not show 14.8 charging volts at idle but stock newer bikes will be close. Older bikes with lower amperage output not so much. However, 2000 rpm is the bench mark for the standard 14.8 volts.

If you think battery is good and something is draining it sitting, now would be a good time to check for drain problems. Go to Harbor Freight and get you a AC/DC meter for under $25 or so. http://www.harborfreight.com/ac-dc-d...ter-37772.html Make sure it has DC amps draw, DC voltage, resistance and AC voltage. Key off. Remove the negative cable off the battery. Set meter on DC amps. Hook the meter lead to cable and the other to battery. !!Key off..do not turn on!! Ignore that first draw as the alarm trims back and stuff charges for 1 minute. Now,how many milliamps (mA) is it drawing? It should be no more then 6 mA which is the ECM (1), speedometer (1), tac,TSSM (1),HFSM (1) and voltage regulator (1)

When a battery wears out, a good charge will show fairly good voltage, but the battery can still have very low amperage capacity which will show in the crude crank test above, but it really should be checked after a good charge by removing it from bike and getting a free check at a place like AutoZone that has a fancy load meter check that gives you a print out of the battery health. Battery MUST BE CHARGED to check it. Be sure they set their meter to correct cold cranking amperage stated on the battery. Never charge the AGM absorbed glass mat battery with a regular car battery charger unless it is a newer one that says safe with this type of battery. Also, by taking battery out you now know you have good connections. Vibration tends to loosen the connections or a little corrosion will prevent charging or cause starting problems. Be forwarned, these checks quite often are incorrect due to the low amperage of these small batteries and junk checking equipment. If bike is charging , no load on battery when key is off and you are still having problems…REPLACE THE BATTERY. If battery is more then 3-4 years old.. REPLACE THE BATTERY.

Using the maintenance charger can get more years from a battery but be careful here. You do not want the last start 5 miles from home. If it still grunts when you first hit starter or kicks back with a bang, replace it. After a few years, charge and pull battery and have it checked for cold cranking amperage ever spring. Even then, if it grunts most ever start, I would replace it. Most battery checkers at AutoZone and places like that do not do really well on the low amperage setting on small batteries. Not sure why but they tend to say they are OK when they are weak. If they have one that fits your bike, Wal-Mart's AGM absorbed glass mat battery is just as good as any for one third to half the money of a Harley Battery. Do not put an old fashion one with vent tubes on a modern TC Harley. Do not jump, push start or run bike with a half dead battery except in a real emergency. If a bike battery is down and you jump it, throwing all that amps to it from a big car battery especially one that is running can wreck a bike regulator or charging system. Charging a worn out battery can kill alternator stator or the voltage regulator or both. Probably ending in a big dollar repair in parts alone.

It is also a good idea to always check your battery at 2000 RPM with your meter set to AC. If by chance, the regulator goes bad, sometimes it will let AC come thru. That is a sure sign of a bad regulator. Older 2 wire stators have a single phase output while the newer stators with 3 wires have a 3 phase output. The 3 phase system provides a more consistent and higher current output to the voltage regulator. The voltage regulator takes the AC from the alternator, rectifies it to DC and limits the voltage level to the battery depending on the voltage reading it gets back from the battery.

Also remember, when starting a Harley, hit the starter and hold it in till it is firing on both cylinders and running before letting up. If you let up before it’s running, quiet often, it actually take an FI motor longer to start. There is a fraction of a second more for a long stroke Harley then a multi-cylinder car for it to get going. If you do not do this, it will kick back with a bang, sneeze thru the intake or crank a lot longer the second time or shame on you the third time. Also, if you have a habit of doing this, the starter solenoid switch contact will only have half the life it could. You cannot hurt the starter. The starter gear has a sprag clutch. There are drive pins in it that as the gas motor catches and run, it outruns the starter motor drive and disengages it from the electric motor. If you hold it in a little too long and listen carefully, you will hear the sprag clutch run up the ramps and slip. Makes a sizzle hum. This will show you your starter sprag clutch is OK.
 
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