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Leaking Fork

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Old Jun 15, 2007 | 04:14 PM
  #1  
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Default Leaking Fork

Greetings! First time HD owner. I bought an 03 Dyna Superglide with less than 3k miles on it. Sat in the garage most of the time I guess. Anyway, one of the front forks is leaking. I think it's a seal. Is this something I can handle myself or should I take to a HD service center?
 
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Old Jun 15, 2007 | 04:31 PM
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Default RE: Leaking Fork

Do you have a manual? Got some way to safely raise at least the front of the bike off the ground?

I've done them myself although I had to make a custom seal intallation tool. You gotta be able to drive the new seal into the slider. It's easier with the forks removed from the bike but can be done on the bike.

Not sure what the dealer charges.
 
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Old Jun 15, 2007 | 05:39 PM
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Default RE: Leaking Fork

I do have a manual coming. Maybe I will be a better idea when it comes.
 
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Old Jun 15, 2007 | 06:08 PM
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Default RE: Leaking Fork

The seal is not a big deal. You definatly need the manual - at least, I do - to get a visualization of how things go together.

You'll need a seal driver. You can buy one for big bux. Or you can make one. I used a length of muffler pipe, with the edge wrapped in duct tape. Other people have used a piece of PVC tubing.

I don't see any way to R&R the seal without removing the fork tube from the triple trees.

Be sure to check the fork tube. Sometimes they get slightly bent, or damaged from road debris, that causes the leak. If you don't fix the problem, the new seal will also leak.
 
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Old Jun 16, 2007 | 01:04 AM
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Default RE: Leaking Fork

ORIGINAL: bobcowan
I don't see any way to R&R the seal without removing the fork tube from the triple trees.
I think I may be confusing myself with seal replacement on an inverted fork where the seal driver is a split design which allows it to be positioned around the tube for driving the seal home.
 
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Old Jun 16, 2007 | 01:08 AM
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Default RE: Leaking Fork

ORIGINAL: bobcowan



I don't see any way to R&R the seal without removing the fork tube from the triple trees.

I do it. I just pry open the bushing at the bottom of the leg so the parts will slide off the bottom. I stick the new seal and and replace the parts.I side the lower on and then use my finger tips to push the seal most of the way in place. I seat it home using a couple of blunt wooden dowels 180* from each other.
 
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