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Brake questions

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Old Feb 18, 2024 | 11:03 AM
  #11  
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From: poway
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Originally Posted by Jackie Paper
There shouldn't be any crush washers in a brake system.
​​​​​
Banjo fitting use solid copper washers.

And they don't crush?
 
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Old Feb 18, 2024 | 12:11 PM
  #12  
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Originally Posted by pgreer
I'd get new new seals washers for the connections that are taken apart during the pricess. And I'd also likely flush the brake fluid since I'm working on that anyway. As menttioned, get a good quality brake fluid of the same DOT type and use a new container. Not one that has been sitting on the shelf foe the last 6 months or longer.

Paul
Originally Posted by crzoomb
New crush washers too
Originally Posted by Max Headflow
And they don't crush?
Pgreer called them what they are to most. Crzoomb called out another name and if that's what he was referring to, all is good.

However, to me a crush washers goes on sparkplugs and some oilpan plugs like Subies for one.

Those soft solid copper washers dent.
 
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Old Feb 18, 2024 | 12:17 PM
  #13  
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Originally Posted by SwedishMeatball
Just curious, in what way is it backwards? Do you have a photo of the situation?

so I noticed other bikes have it facing the other way so that the line is in towards the forks mine is facing out which causes the line to be away from the forks. It works fine but it doesn't look right
 
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Old Feb 18, 2024 | 12:45 PM
  #14  
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What does the caliper end look like? Maybe the hose ends are on the wrong way? As in the fitting/hose end on the master should be on the caliper instead?

I ask because from the pic, if you turned over the banjo to face the hose inward, the hose may not route right. Looks sorta like it would have to go down in front of the top triple clamp, and then behind the headlight, then behind the lower triple clamp then to the caliper. Maybe it's just the angle of the pic?

Maybe it could just go across in front of the handlebar and then down behind the upper triple clamp?

Tom
 
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Old Feb 18, 2024 | 12:55 PM
  #15  
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I hope this is more telling
 
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Old Feb 18, 2024 | 01:26 PM
  #16  
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From your second pic. I do now think you could turn it inward, go in front of the handlebar upright, then go over the handlebar center section, then go behind the upper triple clamp. That should work.

If your is anything like my '07. Where the handlebar ground wire attaches to the upper triple tree near the risers, there should also be a hose clamping thing to hold the brake hose,

Tom
 

Last edited by Tom H; Feb 18, 2024 at 01:29 PM.
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Old Feb 18, 2024 | 02:36 PM
  #17  
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Originally Posted by Ephesians3

so I noticed other bikes have it facing the other way so that the line is in towards the forks mine is facing out which causes the line to be away from the forks. It works fine but it doesn't look right
Yup, that is definitely backwards. Good lord, who did that?
 
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Old Feb 18, 2024 | 02:37 PM
  #18  
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Originally Posted by Max Headflow
An easy way to make the swap is remove the caliper. Pump the master a little to get the pistons out some. To swap the fitting and get the master so it's setting level, do the work, then push the caliper piston back in.. If you have done the scheduled flush, might be worth doing but the process I describe bleeds the air out of the system if done right. Make sure to crack the AN3 fitting before removing the banjo bolt. Pack those blue absorbent mechanics towels everywhere. Don't use regular paper towels..
This is really clever. Thanks for sharing 👍
 
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Old Feb 18, 2024 | 04:08 PM
  #19  
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What is the tape for on the face of the lever housing? Looks like you drove it through a low overhead sign.
 
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Old Feb 18, 2024 | 05:24 PM
  #20  
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Jesus. If that is how the previous owner routed the brake line, I would look over the rest of the bike very carefully...
 
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