* HOW TO * under fifty bux *
Thanks to all that have contributed to keeping this forum #1.
Lotsa good folks at the HDF forums.
mud
Last edited by mud; Aug 16, 2008 at 10:37 AM.
I dont see why you could not get a strong rubber gasket,
a 3/4 one to fill the hole that the ball came out of,
cut a slit in it to slide your blade into
and fill the whole rubber gasket with resin.
It looks simple...
I could be wrong I dont have one in my hand yet.
I don't quite follow your proposal for solution,
but,
I do have a question for you -
are you listening to me when I say -
"Keep in mind what I say about swinging and rotating."??
mud
Last edited by mud; Aug 16, 2008 at 10:37 AM.
edit: OK if it HAS to swing and rotate... not so simple anymore
get a ballbearing the same size as that plastic balldrill a hole in it with your press large enough to get the blade shaft through and crimp,C clamp, cotter pin or fastner of that nature
it above the BB so it can swing? ill make another drawing. and editit in here.
get a ballbearing the same size as that plastic ball drill a hole in it with your press large enough to get the blade shaft through and crimp,C clamp, cotter pin or fastner of that nature
it above the BB so it can swing? ill make another drawing. and editit in here.
get a ballbearing the same size as that plastic ball
drill a hole in it with your press
Ever tried to drill a ball bearing??
Bout like two monkeys trying to make a sandwich out of a football.
mud
Last edited by mud; Aug 16, 2008 at 10:38 AM.
Maybe just a round headed nut facing the blade with a threaded rod thro it... Just tossing thoughts...
or a regular nut ground into a half circle on the bottom. That might work, grind the blade to about 1/4 wide and let it pass thro a stainless nut and grind one side of the nut half round facing the blade and spot it on the top?
Tom,
Ever tried to drill a ball bearing??
Bout like two monkeys trying to make a sandwich out of a football.
mud
I KNOW how hard it is to drill into a hardened ball, and your monkey/football/sandwich while funny as hell isn't far off.
The Best of Harley-Davidson for Lifelong Riders
I think a straight razor would look great like that. Its got the flat spot to grab then a mean looking, sharp blade.
get a ballbearing the same size as that plastic ball
drill a hole in it with your press
Tom,
Ever tried to drill a ball bearing??
Bout like two monkeys trying to make a sandwich out of a football.
mud
Producing the "pan" to fit for stock frame, custom fender.
First of all, tape off the surface where the resin will lay,
and drape the rest of your machine with plastic sheeting.
Draw the perimeter shape onto the tape,
then build a clay fence on that line.
The clay fence is 3/8", that's how thick I want the resin.
You can see I put a one inch wide thin cardboard under the outer edge,
so the upholstery can tuck under for attachment, when the time comes.
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Below, the front mounting tab is one inch wide by eighth inch cold rolled strap.
Perforated so the resin will lock it in good.
Stubby little bolt at the rear, holds it up a bit so the resin will fully encapsulate it.
The front end of the strap simply slides in under the rear tank bolt,
just as the factory mounting.
(red lines - draft)
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The two perforated tabs shown below are welded to a short piece of tubing with a nut welded on the end, for seat attachment.
Draft everything, so the finished pan will release when you're done.
You can see the draft below dropping down from the shock mount tube,
and above, you see it there near the front where the main frame backbone is.
(red lines - draft).
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The middle points for this two up seat mounting are shown by the black dot below.
This mounting point will also serve as the rear attachment when I build a solo seat.
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Rear mounting tab for the two up seat shown below.
Also, notice the inside of the clay wall should be smooth.
The outside, only needs to be neat.
Also notice along the bottom edge where the clay wall intersects the taped off surface,
the clay radiuses slightly, so the finished resin edge is not sharp.
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This next picture, I've already started removing the plastic sheeting,
tape, etc that keeps the wet resin off of the machine.
The resin sets in about 45 minutes, that's the "pot life".
This resin, you want to leave it where it lies for 24 hours,
it's a slow cure, and stays slightly flexible, until fully cured.
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Now, below, the clay and tape etc has been removed,
and the pan is ready for upholstery,
(except for roughing up the surface to bond the padding).
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Here's a shot from farther back.
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Now, I am going to produce a full size clay model
to roughly visualize the final shape I am after.
Below is a plaster armature laid up on my new pan.
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Now I've started the clay mockup on the armature and pan.
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Below, a view from the back as I rough out the clay model.
One of the guys I ride with looked at my name on the back, and said -
"if it was me, I'd put Harley Davidson there".
I got a real good laugh out of that one.
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Another view -
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july 09..... threw on some cheap foam and a piece of scrap leather for now.........
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Below, I'm looking for someone to tool my seat cover to this level....
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Last edited by mud; Jan 21, 2020 at 05:36 AM. Reason: add current picture



