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I give up!!!

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Old Nov 28, 2008 | 10:05 PM
  #1  
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Default I give up!!!

a friend and i have been working on his fat bob, installing a 103'' stage II kit ( jugs, flat top pistons, and 255 cams) exact same setup as mine, and we have not been able to get this bike up and running. We believe its the timing. Everytime we get the damn thing assembled we fire it up and it either 1. runs erraticly, or 2. doesnt fire up at all. PLEASE SOMEONE HELP US!
 
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Old Nov 28, 2008 | 11:41 PM
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Adjustable push rods? How many turns after firmly in place?
More info...
 
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Old Nov 29, 2008 | 08:08 AM
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were not using adjustable pushrods. When we bought the cams it noted in the instructions that we didnt need new pushrods.
 
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Old Nov 29, 2008 | 08:49 AM
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Check the rubber seals on the intake. Sounds like you don't have one of them sealed. May be pinched or whatever and it's sucking air.
 
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Old Nov 29, 2008 | 09:04 AM
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Originally Posted by FatBobber08
.

************



Everytime we get the damn thing assembled we fire it up


*************

What do you mean by

"Everytime we get the damn thing assembled"... ??

Are you making some changes along the way
to try and correct an unknown problem??

mud
 
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Old Nov 29, 2008 | 11:05 AM
  #6  
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No offense, but as an auto mechanic I am constantly getting cars in the shop that the customer tried to "fix" themselves. It almost always ends up costing more than the project would have cost in the first place. Although twin cams aren't all that technologically challenging, they do require a certain level of mechanical ability and skill. Lack of knowledge is what makes the shops hourly rate worth the money.
 

Last edited by Not E'nuff Harley; Nov 29, 2008 at 11:08 AM.
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Old Nov 29, 2008 | 12:46 PM
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Year of the bike would be good info. On top of what has been posted: got the spark plug cables in the right coil spot? Sounds stupid but ??? Assuming the cams are timed correctly and/or the valves are opening and closing properly, you have proper compression in both cylinders and didn't break off a ring or install incorrectly, everything is electrically connected correctly, fuel vent and lines are not restricted, air is not leaking at the intake, the battery has a full charge, and it is a carbed bike and not an EFI requiring a Stage II upgrade and/or sensor re-synching, then static timing is located in Chapter 8, Electrical, in the HD service manual. There are too many variables to pinpoint to exactly one.
 
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Old Nov 29, 2008 | 04:54 PM
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you guys are not getting your static timing correct, or there is a air leak on the intake.
 
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Old Nov 29, 2008 | 05:58 PM
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Were the alignment dots and marks all lined up on the cams and gears? Check all your EFI/ECM connections and especially the crank position sensor. It uses the Hall effect on the notches on the flywheel to control the firing signal to the ECM.
 
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Old Mar 7, 2010 | 09:33 PM
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what ended up being the fix? I'm thinking of doing the same but don't want to get deep into if and hit a roadblock.
 
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