HD Service SUCKS. Question on front shocks
rounder re: "is also a distance from fluid to top of shock that can be measured to determine this without full disassembly."
The only way I know how to do it is as per manual where you remove the spring and pre-load adjuster and keep the fork straight/perpendicular than compress the slider like Adrianvall did HERE I surely would like to know how to shorten my workload.
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I believe that Rocket350 asked HD Service SUCKS. Question on front shocks on his 07 FXDL and not much more than that so in answer to his question: Yes, you an do it. You did not ask how to improve your suspension outside of stock so I will limit my post to that.
Q: "Anyone taken their's apart and have any advice for inspection and disassembly?"
A: Yes, I have done a few off and on. All front hydraulic shocks since 1948 are basically the same. Not much changes. You may go to my site and go to my DIY section, follow the pictures and instructions and do it yourself to rebuild which will cost $60 ~ $70. You must adjust the P/N's to include the following:
Q HD P/N Description
2 46508-01 O-RING All Models
2 46080-01 BUSHING, slider
2 46512-01 SEAL DUST
2 46514-01 SEAL OIL
2 46515-01 SPACER SEAL
2 46516-01 BUSHING GUIDE
2 46615-06 PACKING SEAL (brass Washers on bolts)
4 Bottles of Fork Oil (approx. 25 oz each side) or measure 110 mm
I use one of these to adjust the oil fill level

http://www.racetech.com/HTML_FILES/CADDIEMLAHD.HTML
save over a hundred bucks.
http://www.racetech.com/HTML_FILES/CADDIEMLAHD.HTML
save over a hundred bucks.
That said the two products could not be farther apart. The emulator uses a small orifice for low speed compression and a coil spring blow off for high speed compression. We use deflected discs for low speed and an inertia valve for high speed. Our system is the only system that is smart enough to tell if the wheel is moving or if the chassis is moving and apply the appropriate dampening response.
I have the up most respect for Race Tech and it's products. I have used their gold valves in almost every dirt bike I have owned.
As far as performance on a damper rod application, I welcome a back to back test any time.
Brian
The Best of Harley-Davidson for Lifelong Riders
That said the two products could not be farther apart. The emulator uses a small orifice for low speed compression and a coil spring blow off for high speed compression. We use deflected discs for low speed and an inertia valve for high speed. Our system is the only system that is smart enough to tell if the wheel is moving or if the chassis is moving and apply the appropriate dampening response.
I have the up most respect for Race Tech and it's products. I have used their gold valves in almost every dirt bike I have owned.
As far as performance on a damper rod application, I welcome a back to back test any time.
Brian
rounder re: "is also a distance from fluid to top of shock that can be measured to determine this without full disassembly."
The only way I know how to do it is as per manual where you remove the spring and pre-load adjuster and keep the fork straight/perpendicular than compress the slider like Adrianvall did HERE I surely would like to know how to shorten my workload.


