How to replace headlight
Also, you may notice I have change a few other things and stream line the bike.
Below is the Old Photo

Below is the New Photo

What do you think, look better or worse. At least I saved all the parts to put it back to the old way.
I am very happy with the look after putting mine on yesterday.
I shouldn't mention this but -- After I put it on (and was insufferably pleased with my mechanical genius), I decided to check the high beam, low beam function. Just to make sure. So I'm standing to the side, staring at the light with just the ignition turned to on, and I hit the hi beam, lo beam button a couple times.
Nothing. Pulled the connector back out, checked it, no problem there. Turned the ignition to on again, hit the hi beam button again while staring at the light. Nothing.
Then I noticed I was hitting the run/off switch. Hi beam, low beam works fine.
That was when I went inside and had a beer.
I am very happy with the look after putting mine on yesterday.
I shouldn't mention this but -- After I put it on (and was insufferably pleased with my mechanical genius), I decided to check the high beam, low beam function. Just to make sure. So I'm standing to the side, staring at the light with just the ignition turned to on, and I hit the hi beam, lo beam button a couple times.
Nothing. Pulled the connector back out, checked it, no problem there. Turned the ignition to on again, hit the hi beam button again while staring at the light. Nothing.
Then I noticed I was hitting the run/off switch. Hi beam, low beam works fine.
That was when I went inside and had a beer.
1st problem the bolt that holds the headlight bracket on was a 1/4" too long, but I had a shorter one.
I used my original HD headlamp, so i just cut the three wires, took off old HL, used Radio Shack wire connectors to reconnect the wires to the HD plug, real easy.
The other thing to be careful about is, don't strip the theads on that little allen that holds the bezel in. I did and had to make a trip to hardware store.
But now it's on. Have not checked the alignment, may be coon hunting or worm hunting, but it's on and I will check alignment sometime.
The Best of Harley-Davidson for Lifelong Riders
1st problem the bolt that holds the headlight bracket on was a 1/4" too long, but I had a shorter one.
I used my original HD headlamp, so i just cut the three wires, took off old HL, used Radio Shack wire connectors to reconnect the wires to the HD plug, real easy.
The other thing to be careful about is, don't strip the theads on that little allen that holds the bezel in. I did and had to make a trip to hardware store.
But now it's on. Have not checked the alignment, may be coon hunting or worm hunting, but it's on and I will check alignment sometime.
It's hard to compehend the lack of decent instructions from HD. Had I followed the instructions, I would have removed the tank for absolutely NO reason whatsoever. Totally unnecessary. Even in the Service Manual, it says to loosen the fuel tank. Again, for no reason at all. Totally unnecessary. At least on my model. Plenty of slack in the neck of the frame. Plenty. I could do it again in ten minutes.
But I bet the dealer gets 'book' based on the instructions enclosed with the part. I'd bet a beer on it. And I also bet the book gives an hour and a half for it. Over a $100 labor, easy. Maybe not. I'd be surprised if it didn't though.
Just shows to go ya, hanging out in this forum is not only fun, it can save you a ton of bread by getting advice and opinions from those that have been there, done that.
Of course, sorting out the opinions can be interesting.






