Need help with clutch cable install
I didnt do it like that the gromett was the grey bit on the end thats what I was talking about and it comes off if you have enough slack in the cable you should have to take anything else off, did i get it wrong?
Thread Starter
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Outstanding HDF Member
Joined: Mar 2007
Posts: 2,379
Likes: 1
From: England via the US
I feel dumb! I went out and tried it your way and it came right off. That's what I get for trying to follow the manual! Maybe there's a reason it says to pull it completely apart, but I can't see why unless you needed to replace one of the others parts in there. Thanks for the tip.
Is that end piece simply held in by tension? That will make swapping out the cable far less complicated than I was anticipating.
Novice
Joined: May 2009
Posts: 20
Likes: 0
From: Charleston, SC
been there, done that
I've performed this operation twice ***IMPORTANT*** When you thread the new cable into the coverplate, TAKE YOUR TIME!!!! It is not easy because of the angle. I stripped my first plate and got a new one.
Second, I used some large craftsman ring pliers (about $20) and worth every penny. That ring clamp you are talking about is a bitch, but the pliers make short work of it.
Also, I didn't drain the fluid, though it suggests you do. If the bike is leaning naturally, you'll lose a minimal amount (and I mean a few drops). If you feel you need to, you can pump some fluid in through the clutch cover. Make sure you lube the bearings and all pieces.
I hope this helps.
Second, I used some large craftsman ring pliers (about $20) and worth every penny. That ring clamp you are talking about is a bitch, but the pliers make short work of it.
Also, I didn't drain the fluid, though it suggests you do. If the bike is leaning naturally, you'll lose a minimal amount (and I mean a few drops). If you feel you need to, you can pump some fluid in through the clutch cover. Make sure you lube the bearings and all pieces.
I hope this helps.
Road Master
Joined: May 2007
Posts: 1,168
Likes: 1
From: Cornwall UK
I feel dumb! I went out and tried it your way and it came right off. That's what I get for trying to follow the manual! Maybe there's a reason it says to pull it completely apart, but I can't see why unless you needed to replace one of the others parts in there. Thanks for the tip.
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Thread Starter
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Outstanding HDF Member
Joined: Mar 2007
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Likes: 1
From: England via the US
I have the side cover bolted back on and everything seems to work. I'm taking a break for a few and then back to the garage. Still have to put the pipes back on, fill the transmission, adjust the clutch and finish running the wiring from the controls. I'll post a new thread with all the pics when it's completely finished. Hopefully a few days.
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Outstanding HDF Member
Joined: Mar 2007
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From: England via the US
That's a clean looking bike you have.