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Busted the belt.

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Old May 9, 2012 | 09:51 AM
  #11  
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cecharles
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Even if you're mechanically inclined and know how things work, you'll want to read up on a service manual. There's nothing there that is real tough but it's going to be a lot of work and I'm assuming you have a fair amount of miles on that bike so you'll be replacing seals along with gaskets. If you're confident you can do it, be patient and take your time. I rebuilt the trans in mine and I don't do that for a living and it went together fine and runs great.
If you don't feel confident about doing the job or have the tools or place to do it then take it to a dealer or indie. I would think that job would be at least $500 in labor and almost that much in parts.
Good luck!
 
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Old May 9, 2012 | 09:52 AM
  #12  
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Originally Posted by JRK5892
used belts are 100% fine...

Was going to say the same.
When we take a belt off and put it back on, well, it's used.
 
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Old May 9, 2012 | 10:11 AM
  #13  
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Broke the belt on my Sporty yonks ago. Was told that it would be wise to change the sprockets too. Seem to make sense as they were worn. Belt broke due to gravel between belt and sprocket and age of bike would have contibuted too.
 
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Old May 9, 2012 | 10:21 AM
  #14  
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I have the stock belt I took off when I did the 30t pulley. PM me. Only has about 10,000 miles on it.
 
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Old May 9, 2012 | 10:38 AM
  #15  
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If you have changed sprockets/pulleys then review alignment..just a little out of alignment snaps the belt rather quick...so will over tightening and hitting a bad patch of road on a soft suspension.. I wonder how old and how many miles should a belt last..they seem rather durable if not abused.
 
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Old May 9, 2012 | 02:47 PM
  #16  
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Originally Posted by im
If you have changed sprockets/pulleys then review alignment..just a little out of alignment snaps the belt rather quick...so will over tightening and hitting a bad patch of road on a soft suspension.. I wonder how old and how many miles should a belt last..they seem rather durable if not abused.
That's the key. If you heavily modify the motor or drive like you stole it, it may not live through its normal lifespan (100,000+ miles). Accidental damage, like picking up a small stone, can kill one instantly. But every rider can see how they wear, and should make cleaning and inspecting its condition a part of his regular preventive maintenance procedure; same for the pulley. A basic bike lift makes this extremely EZ.
 
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Old May 9, 2012 | 11:53 PM
  #17  
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Originally Posted by NAILIT RK
I broke a belt once when I failed to pull the clutch in before shifting into first...(flame away) I was grabbing the clutch, just didn't get it pulled in time...Rookie mistake! bike was new to me... bike was 10 years old with 12,000 miles on it...

Ok I gotta ...

No flaming intended nor do I think there is anything flame worthy... but I hafta to say I think its highly unlikely that you snapped ur belt due to downshifting without the clutch. Never heard of this nor experienced it myself and I engine brake ALOT with and without the clutch. Just sayin...

Much more likely is your belt was damaged and snapped when the added stress of engine braking was added.
 
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Old May 9, 2012 | 11:58 PM
  #18  
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Buy the factory H.D. brand ....
 
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Old May 10, 2012 | 12:07 AM
  #19  
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Personally I would just buy new. Way to much work to take a chance on a used belt.
 
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Old May 10, 2012 | 12:32 AM
  #20  
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Thanks for the replies, Im more than confident that I’ll be able to repair my bike myself. More specifically, I was wondering if I would need any specialized tools to do the job. I p’m a forum member about a used belt, I don’t think there will be anything wrong with using it, considering its low miles and this is a very rare problem.
 
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