Brake Bleeding Tip
I tried the tie down trick, vacuum bleeding, and every other trick I could find but what I did that finally worked was to bleed the reservoir by holding my finger over the line hole and pumping until there was no air coming out, then connected the line with new banjo washers and bled the line by pinching the caliper end between my thumb and forefinger until there was no air coming out, reconnecting it with new banjo washers, then finally bleeding the caliper by opening and closing the bleeder valve. Keep the fluid off of your paint. I also learned that DOT 5 fluid will collect a lot of microscopic air bubbles suspended in the fluid and it may need to set undisturbed for awhile to allow all of the air to collect in larger bubbles before you can bleed it all out and I think this is what is happening when you tie down the handle. I observed that you see the air bubbles in the reservoir when you release the lever, not when you pull it...
I am kinda new with motorcycle maintenance, but I have bled a lot of small airplane brake systems and they are the same...in fact, the part number for the rear master cylinder on my '01 SG crosses over to Cessna and Piper...(I thought that thing looked familiar!)
Last edited by skinman13; Jul 25, 2013 at 03:44 PM. Reason: oc with grammar and spelling
1. Drain old fluid to remove water/contaminants. DOT5 has water at the bottom; others have water throughout.
2. Russell speed bleeders, front and rear, with hose and catch-can.
3. Lots of fluid, keeping reservoir topped off.
4. Bleeder screw for rear brake is already the highest point of the system.
5. Front caliper gets bled while it is dismounted from the fork slider: a, everything clean and pistons pushed in completely; b, block of wood between pads; c, caliper held in hand, manipulated to guide bubbles toward the bleeder screw.
One note you do not want the brake pulled all the way in. This covers the feed hole and no place for the air to go.
Yea on the mighty vacuum, never go back to pumping.
The Best of Harley-Davidson for Lifelong Riders







