Replacement shock bolts
I wouldn't use the stainless steel bolts unless you can find one rated at 180-200ksi. Normal stainless steel fasteners from the hardware store aren't heat treated to this strength.
A grade 5 bolt will work fine for the shock bolt application. I'm not sure what stores you have locally, but the Lowe's and Home Depot here in Savannah have 2 1/2" long grade 5 bolts.
The difference between grade 5 and grade 8 is the strength, but the stronger the fastener, the more brittle it is unless you get special materials (expensive.)
A grade 5 bolt will handle far more stress than you can apply in this application.
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Just for perspective. The minimum tensile strength for all three types are:
SS = 100,000 lbs/square inch
Grade 5 = 120,000 lbs/square inch
Grade 8 = 150,000 lbs/square inch
The shear area of a 1/2" fastener is 0.19625"
So, the force to shear each 1/2" bolt is 0.19625 x the tensile strength of the material.
SS = 19,625 lbs
Gr 5 = 23,550 lbs
Gr 8 = 29,437.5 lbs
Some bending forces will apply, but I'd need HD design data. However, the actual failure for one of these bolts would be close to these numbers. That's just for one shock. No way will any of us apply that kind of load. I doubt Evil Knievel would exceed these loads.
The real test is fatigue life (retention of their strength properties over time.) Both heat treated metals have much better fatigue properties than the SS. That's why I wouldn't use SS, but wouldn't hesitate to use grade 5 or 8.
Keep in mind, this applies to fasteners under shear loads (perpendicular force.) fasteners under tensile load (lengthwise force) require several additional considerations.
Last edited by SLV; Mar 13, 2014 at 06:11 PM.


