Electrical/Lighting/Alarm Having electrical problems? Discussion on everything electrical and lighting systems.

Help! Burned + battery terminal

Thread Tools
 
Search this Thread
 
Old Apr 3, 2017 | 11:58 AM
  #1  
rich56's Avatar
rich56
Thread Starter
|
Cruiser
Joined: May 2016
Posts: 103
Likes: 23
From: Union NJ
Default Help! Burned - battery terminal

About a hour into a ride my 09 Dyna starts bucking on the highway then settles down, then is ok. About 1/2 hr later I come to a stop and the bike dies. Not even a click from the starter. Tow it home, pull battery ( about a year old) find negative terminal (black cable) melted.
WTF. Dead battery over charged? What to look for before I burn another battery or the bike.
 

Last edited by rich56; Apr 3, 2017 at 12:01 PM.
Reply
Old Apr 3, 2017 | 12:12 PM
  #2  
rich56's Avatar
rich56
Thread Starter
|
Cruiser
Joined: May 2016
Posts: 103
Likes: 23
From: Union NJ
Default Posted the question then did the reserch. Prob loose connection

terminal so melted couldnt tell if loose connection was the problem
 
Reply
Old Apr 3, 2017 | 12:17 PM
  #3  
larsfum's Avatar
larsfum
Stellar HDF Member
15 Year Member
Liked
Top Answer: 1
Joined: Jan 2009
Posts: 2,578
Likes: 463
From: On a Lake, not far from the Gulf
Default

Somewhere there is a positive wire grounding out with no load on it. I am surprised the circuit breaker did not pop. The battery could be bad. Inspect both battery cables (outside and inside the insulation), and make sure that they are tight. Electrical problems are a PITA. If you cannot see something is bad then it is a process of elimination starting with the stator and the coil, then disconnecting circuits at the fuse panel till you find the culprit.
 
Reply
Old Apr 3, 2017 | 12:19 PM
  #4  
GroovusMagnus's Avatar
GroovusMagnus
Road Captain
Joined: May 2014
Posts: 682
Likes: 197
From: Raleigh, NC
Default

You have a short somewhere. Figure that out before you destroy another battery while it's that close to your giblets.

Start with your most recent mod. Check all wires and connections. Look for rubbed or scorched paint. Smell for scorched materials too.

After that, move on to the next most recent change.

GM
 
Reply
Old Apr 3, 2017 | 02:25 PM
  #5  
rich56's Avatar
rich56
Thread Starter
|
Cruiser
Joined: May 2016
Posts: 103
Likes: 23
From: Union NJ
Default Will do... just changed pipes

changed exhaust system I had to remove and replace O2 sensors and wires.will check all connections. Thanks
 
Reply
Old Apr 3, 2017 | 04:10 PM
  #6  
Dan89FLSTC's Avatar
Dan89FLSTC
Seasoned HDF Member
Veteran: Navy
Active Streak: 30 Days
Top Answer: 3
Top Answer: 5
Joined: May 2008
Posts: 21,175
Likes: 12,748
From: South Carolina
Default

Loose battery terminal connection will toast the terminal.

A short would blow the fuse, besides, there is no wire big enough to carry the current it would take to melt a terminal, except the battery cable itself.

Charge the battery fully and have it load tested, inspect all battery cables and connections.
 

Last edited by Dan89FLSTC; Apr 3, 2017 at 04:13 PM.
Reply
Old Apr 3, 2017 | 04:57 PM
  #7  
Browning, nb's Avatar
Browning, nb
Cruiser
Joined: Feb 2014
Posts: 219
Likes: 10
From: Nb canada
Default

Originally Posted by Dan89FLSTC
Loose battery terminal connection will toast the terminal.

A short would blow the fuse, besides, there is no wire big enough to carry the current it would take to melt a terminal, except the battery cable itself.

Charge the battery fully and have it load tested, inspect all battery cables and connections.
I would agree with this.
 
Reply
Old Apr 4, 2017 | 07:08 AM
  #8  
nhrider1's Avatar
nhrider1
Road Warrior
Joined: Jul 2012
Posts: 1,566
Likes: 55
From: Londonderry, NH
Default

Originally Posted by Dan89FLSTC
Loose battery terminal connection will toast the terminal.

A short would blow the fuse, besides, there is no wire big enough to carry the current it would take to melt a terminal, except the battery cable itself.

Charge the battery fully and have it load tested, inspect all battery cables and connections.
I agree with Dan. The only problems I've ever seen with melted cables/terminals were the result of loose connections (or broken strands in the cable).
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 4, 2017 | 09:02 PM
  #9  
Ed Ramberger's Avatar
Ed Ramberger
Grand HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2015
Posts: 3,584
Likes: 1,213
From: Then Wisconsin, now North Carolina
Default

Classic loose connection
 
Reply
Old Apr 4, 2017 | 09:21 PM
  #10  
SIDECAR BOB's Avatar
SIDECAR BOB
Road Master
Joined: Jun 2009
Posts: 932
Likes: 14
From: CENTRAL IL
Default

another vote for loose connection at the terminal
 
Reply



All times are GMT -5. The time now is 03:35 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE