Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

New to Me 2004 Road Glide.

Thread Tools
 
Search this Thread
 
Old Aug 12, 2019 | 01:22 PM
  #11  
Garrman's Avatar
Garrman
Thread Starter
|
Cruiser
10 Year Member
Liked
Joined: Nov 2014
Posts: 155
Likes: 12
From: San Jose, CA
Default

Hi Dan,

Sorry, I misunderstood your [previous post.

The RG shifts into first with a very mild clunk and shifts though the gears smoothly. The RK (retired police bike) has always had a much more pronounced cluck when shifting in to first. When shifting gears, the pedal does this weird thing were it sort of springs or kicks back slightly. There also seems to be an odd noise coming from the general area of the primary. Lately there is an intermittent grinding when putting the bike in gear, like the clutch is not fully disengaging.

I have done fluid services and clutch adjustment as per the service manual several times but the shift issues persist. At one point, I found that the c-clip that holds the primary shoe had popped off and the shoe was bouncing around. This makes me suspect an issue with the compensator, clutch or transmission shaft.

Am I barking up the wrong tree? Any and all suggestions are appreciated.

Other than that, the bike is an absolute blast to ride. Good power and handles well for a bike of that size.

Regards,
Garrman
 
Reply
Old Aug 12, 2019 | 06:04 PM
  #12  
Pop-pop2's Avatar
Pop-pop2
Cruiser
5 Year Member
Joined: Sep 2018
Posts: 156
Likes: 83
From: Indiana
Default

I would suggest to change the cam chain tensioners. I bought an '03 rk with 6700 miles on it. Put 3k on it, and did the 10k service. Tensioner shoes were toast. Found out that when they sit, they "dry out" so to speak. I had .002" runout, so I went gear drive.
Pop
 
Reply
Old Aug 13, 2019 | 10:04 AM
  #13  
Fat11Lo's Avatar
Fat11Lo
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2012
Posts: 2,019
Likes: 599
From: Columbus, OH
Default

Originally Posted by Garrman
Hi Dan,

Sorry, I misunderstood your [previous post.

The RG shifts into first with a very mild clunk and shifts though the gears smoothly. The RK (retired police bike) has always had a much more pronounced cluck when shifting in to first. When shifting gears, the pedal does this weird thing were it sort of springs or kicks back slightly. There also seems to be an odd noise coming from the general area of the primary. Lately there is an intermittent grinding when putting the bike in gear, like the clutch is not fully disengaging.

I have done fluid services and clutch adjustment as per the service manual several times but the shift issues persist. At one point, I found that the c-clip that holds the primary shoe had popped off and the shoe was bouncing around. This makes me suspect an issue with the compensator, clutch or transmission shaft.

Am I barking up the wrong tree? Any and all suggestions are appreciated.

Other than that, the bike is an absolute blast to ride. Good power and handles well for a bike of that size.

Regards,
Garrman
What year is the Road King, I had one a couple of years ago, an 08, that the clutch hub had a **** ton of runout, the owner had no idea anything was wrong until I fixed it, then he couldn't believe how easy it was to shift and he said he had never been able to find neutral with it running
 
Reply
Old Aug 13, 2019 | 11:11 AM
  #14  
Garrman's Avatar
Garrman
Thread Starter
|
Cruiser
10 Year Member
Liked
Joined: Nov 2014
Posts: 155
Likes: 12
From: San Jose, CA
Default

Hi Chuck,

2002 FLHPI. The clutch hub is one of the areas I suspect of being the problem.

Besides a hard time finding neutral, what other symptoms did your customers bike exhibit?

Thanks,
Garrman
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
RED_5
Milwaukee Eight (M8)
10
Nov 14, 2022 08:58 AM
kpb46
Motorcycles For Sale
0
Sep 13, 2017 01:07 PM
Drok
Welcome Area Only
22
Nov 17, 2014 10:35 AM
redrott
Touring Models
32
Oct 20, 2012 08:48 PM
XXXRacing
Motorcycles For Sale
6
Oct 15, 2010 06:50 AM




All times are GMT -5. The time now is 11:24 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE