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tensioner spring mix up

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Old Apr 28, 2014 | 11:17 PM
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Default tensioner spring mix up

How bad is it if the Shoe, Sping and plunger are mixed up? I changed cam plates, and had to move the tensioners. Dropped the inner cam tensioner and it came apart. I think I put the spring in first, the plunger second, and then the shoe. Later in the evening I was going through my clymer 06-11 dyna service manual..page 159. It shows the plunger goes first, then the spring, then shoe.. If this is serious can I get the to inner tensioner without removing the pushrods/lifters? I used adjustables..but not the quick install. I had to remove the tank, remove rocker boxes, rockers. The bike is completely reassembled now, and I have started it. Any advice would be greatly appreciated.
 

Last edited by MacKo2000; Apr 29, 2014 at 10:51 AM.
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Old Apr 29, 2014 | 08:47 AM
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.bump
 
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Old Apr 29, 2014 | 11:25 AM
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Just to clarify, images of right (bottom)/wrong (top) assembly of a late model hydraulic tensioner are below.

Properly assembled, the spring sits atop the piston which provides a bit of a "cushion" as the chain rolls over the shoe. Improperly assembled, that cushioning affect is lost which would likely result in premature wear but that's JMHO. If it were mine, I would take it apart and assemble the tensioner properly. What adjustable pushrods did you use that required removal of the tank, etc. to install? You could buy a set of SE Tapered Quick install pushrods for about $135 from an online discount dealer like New Castle; cut your existing pushrods and save some time. It's a trade off manhours vs money; your call.





 
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Old Apr 29, 2014 | 12:08 PM
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Yes I did the top.
 
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Old Apr 29, 2014 | 12:09 PM
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Feuling race lifters. The instructions said I had to take the top apart. So I did.
 
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Old Apr 29, 2014 | 03:13 PM
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Originally Posted by MacKo2000
Yes I did the top.
Lifters?? Nothing to do with R/R of the cam plate except that you need to hold them up to pull the cam plate and cams. We were talking pushrods; typo??
 
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Old Apr 29, 2014 | 04:54 PM
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yes i was. sorry. feulling race pushrods
 
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