EVO All Evo Model Discussion

Tranny question...

Thread Tools
 
Search this Thread
 
Old May 24, 2015 | 04:39 PM
  #1  
AAAC's Avatar
AAAC
Thread Starter
|
Tourer
Joined: Mar 2014
Posts: 326
Likes: 6
From: Idaho
Default Tranny question...

Does anyone know if the tranny cases are interchangeable from brand to brand? My bike came with an Ulitma 6 speed tranny in it and I've had a lot of problems with it. Sixth gear is also pretty useless. It appears as if this problem is going to rectify itself pretty soon by the amount of metal I'm finding in my gear oil. I'm expecting to have to do a rebuild in the very near future. That being said, I do NOT want to go back with an Ultima. I'd like to replace it with a Baker. Can I buy a Baker rebuild kit and use the Ultima case??? I'm assuming the whole case has been swapped out and not just the gearing b/c it has an Ultima cover on it. I noticed the Baker rebuild kits start around $2500. That's a lot of $$. I'm kind of hoping I don't have to buy a new complete new transmission (with the case).

Does anyone know of a good source for used or rebuilt Baker trannys??? If I end up having to sink $2500+ into a tranny, it makes me wonder if I should do an engine rebuild or replacement at the same time...but I'm sinking a lot of $$ into this '97 FLHR if I do...and then there's the problem of figuring out where it's going to come from!

I appreciate your thoughts! Thanks!
 
Reply
Old May 24, 2015 | 05:42 PM
  #2  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

stock 5 speeds are not expensive on e blows - i guess its a big twin but you did not say sooo, and what one actually helps - as well as the year of the machine is also helpfull just in case someone has one they would let go reasonable
 
Reply
Old May 24, 2015 | 05:51 PM
  #3  
Tom84FXST's Avatar
Tom84FXST
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 15,705
Likes: 22,718
From: Farmington ,MS
Default

Originally Posted by AAAC
Sixth gear is also pretty useless.
If your bike is geared so that sixth gear is useless...it will still be useless when you change brands. If you are not going to change the gearing to where you can use sixth gear, why not pick up a oem harley 5 speed and save yourself a bunch of bucks.
 
Reply
Old May 24, 2015 | 08:34 PM
  #4  
1997bagger's Avatar
1997bagger
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,078
Likes: 2,150
From: Ohio
Default

Don't think Ultima made a case for the Baggers, just Softails, a Ultima gearset will have it plastered on the end cover.

I found a Baker take out gear set from a bike that was being sold for $550, the Baker 6 speed is one slick shifting transmission build still couldn't see selling a kidney to have one. My quest for a 6 speed was for a gear ratio target of quick accelleration and another gear for the road, if normal riding style is something you do then stick a Harley 5 speed gear set in there with new bearings. If you need to have a 6 then drop that trans sprocket down one and will have sweet spots in many areas plus 6th won't be a lug gear.
 
Reply
Old May 24, 2015 | 10:05 PM
  #5  
AAAC's Avatar
AAAC
Thread Starter
|
Tourer
Joined: Mar 2014
Posts: 326
Likes: 6
From: Idaho
Default

Originally Posted by 1997bagger
Don't think Ultima made a case for the Baggers, just Softails, a Ultima gearset will have it plastered on the end cover.

I found a Baker take out gear set from a bike that was being sold for $550, the Baker 6 speed is one slick shifting transmission build still couldn't see selling a kidney to have one. My quest for a 6 speed was for a gear ratio target of quick accelleration and another gear for the road, if normal riding style is something you do then stick a Harley 5 speed gear set in there with new bearings. If you need to have a 6 then drop that trans sprocket down one and will have sweet spots in many areas plus 6th won't be a lug gear.
That is exactly what I think I need to do. I'm not sure what the RPM difference would be between an OEM in 5th at around 100 mph (???) and an Ultima 6 speed in 5th at 100 but I'm running well over 4000 in 5th when you start pushing 100. I think I start breaking 4000 rpm somewhere right around 90 mph in 5th. The thing is, 6th is so useless on this thing that you have to be doing 100 just to maintain your speed. If you drop down below 90 mph, it has a hard time maintaining unless you are on a downhill grade or have a serious tail wind behind you. I was thinking about putting a stock tranny in it...I've been wondering how it would affect the performance compared with what I have in it. Does anyone know how 1-5th would compare to the Ultima???

John, this is that '97 RK that was supposedly stroked out to a 93 but I honestly do NOT believe it's a 93. I think it's a stock 80 with a heavy cam, upgraded ignition, mikuni carb and a few other minor mods. You wouldn't know anyone who might have one sitting around that they want to let go of cheap, do you???
 
Reply
Old May 25, 2015 | 08:11 AM
  #6  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

80 inch motors with a stock or even a 240 duration cam do not like the .086 ratio 6th gear in any gear box - a real fine tuned 90 inch motor w/9.5 to 1 just makes it work

but lowering the front sprocket is a great idea

if the unit is only showing signs of metal bits on the magnet in the oil change once a year i would hold off on taking it apart till the snow falls - if it is grinding and making funny noises then it is now you want to go look
 
Reply
Old May 25, 2015 | 08:32 AM
  #7  
1997bagger's Avatar
1997bagger
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,078
Likes: 2,150
From: Ohio
Default

If it is stroked it will be a 89" or if it has has aftermarket cylinder jugs on it would put it anywhere from 85" to 97" the only way to tell is pull the timing plug on the left side of the case and see if S&S numbers are stamped in the flywheels plus look at the jugs for a aftermarket name or larger shape. Personally your motor isn't stroked or big bore if it struggles pulling 6th gear or over cammed which can be indicated on what rpm's the power seems to be.

Ultima and stock HD 5 speeds are the same ratio except for the .086 OD 6th gear, Baker offers a lower 1st gear in it's OD6 and uses different gear ratios with a primary gear change with a DD6. Your Ulima may just have a bearing flaking and needs a set of bearings put in it and a cheap repiair or if it doesn't sound like a trash compactor, you may just have slight metal wear on the gears and ok, a trans failing will let you know in advance.

Baker is the best, the Ultima gear set has been known to get the job done and installing a Andrews 31 tooth trans sprocket will put your engine where it needs to be and will have plenty of adjustment on the axle to tighten the belt, I was running a 30 trans sprocket with a 3.37 primary for giddy up that put 6th back to a stock 5th gear, when a larger engine was installed it was pulled back to the 3.37 primary but the 3.37 primary can be hard to come up with, a trans sprocket is book order plus you will not need to ride the clutch to take off.

Engine power pulling 6th gear and installing a 6 speed has always been a debate in the Evo section, riding style plays a big factor and already has been discussed at times that a 80" struggles with 6th gear. The Evo sections motto is do what you want. it is your bike and we will support you to make it work, personally you already have a 6 speed, make it work and some dam good trans guys in the Evo section to help
 

Last edited by 1997bagger; May 25, 2015 at 08:38 AM.
Reply
Old May 25, 2015 | 12:26 PM
  #8  
AAAC's Avatar
AAAC
Thread Starter
|
Tourer
Joined: Mar 2014
Posts: 326
Likes: 6
From: Idaho
Default

Originally Posted by johnjzjz
80 inch motors with a stock or even a 240 duration cam do not like the .086 ratio 6th gear in any gear box - a real fine tuned 90 inch motor w/9.5 to 1 just makes it work

but lowering the front sprocket is a great idea

if the unit is only showing signs of metal bits on the magnet in the oil change once a year i would hold off on taking it apart till the snow falls - if it is grinding and making funny noises then it is now you want to go look
No noises yet but the oil is FULL of metal. Even the new oil from a fluid change a week ago has metal in it already. That being said, I'm going to ride her as long as I can...until she quits on me...out of necessity more than anything else. I guess I'll start looking for a stock tranny to go back in it when it finally gives out on me. I appreciate the feedback!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 25, 2015 | 12:43 PM
  #9  
AAAC's Avatar
AAAC
Thread Starter
|
Tourer
Joined: Mar 2014
Posts: 326
Likes: 6
From: Idaho
Default

Originally Posted by 1997bagger
If it is stroked it will be a 89" or if it has has aftermarket cylinder jugs on it would put it anywhere from 85" to 97" the only way to tell is pull the timing plug on the left side of the case and see if S&S numbers are stamped in the flywheels plus look at the jugs for a aftermarket name or larger shape. Personally your motor isn't stroked or big bore if it struggles pulling 6th gear or over cammed which can be indicated on what rpm's the power seems to be.

Ultima and stock HD 5 speeds are the same ratio except for the .086 OD 6th gear, Baker offers a lower 1st gear in it's OD6 and uses different gear ratios with a primary gear change with a DD6. Your Ulima may just have a bearing flaking and needs a set of bearings put in it and a cheap repiair or if it doesn't sound like a trash compactor, you may just have slight metal wear on the gears and ok, a trans failing will let you know in advance.

Baker is the best, the Ultima gear set has been known to get the job done and installing a Andrews 31 tooth trans sprocket will put your engine where it needs to be and will have plenty of adjustment on the axle to tighten the belt, I was running a 30 trans sprocket with a 3.37 primary for giddy up that put 6th back to a stock 5th gear, when a larger engine was installed it was pulled back to the 3.37 primary but the 3.37 primary can be hard to come up with, a trans sprocket is book order plus you will not need to ride the clutch to take off.

Engine power pulling 6th gear and installing a 6 speed has always been a debate in the Evo section, riding style plays a big factor and already has been discussed at times that a 80" struggles with 6th gear. The Evo sections motto is do what you want. it is your bike and we will support you to make it work, personally you already have a 6 speed, make it work and some dam good trans guys in the Evo section to help
I appreciate the wealth of information!

I've always had a problem with this tranny hitting neutral between gears and occasionally popping out of gear. I figured it was just the fact that it was an Ultima...or that it had something to do with whoever installed it. All I know is that the tranny has never been completely right. I guess I'll take it somewhere to get someone to check the bearings out for me just in case it's something fairly minor. Then all I need to do is change out the front sprocket...

Thanks again!

Oh...if the gearing is the same on 1st-5th as an OEM, I guess a stock tranny won't do me any good at the higher speeds then...may as well stick with the 6 speed and change out the sprocket if I can keep her going. If I end up changing out the sprocket, is 1st going to become almost useless??? I guess I'll be shifting a lot faster.?.? Thanks again!
 
Reply
Old May 25, 2015 | 03:04 PM
  #10  
uncle bo's Avatar
uncle bo
Cruiser
Joined: Jan 2009
Posts: 200
Likes: 2
From: manitoba canada
Default

I have a 98 evo.I've had my bike around 10 years now.When I first bought it from the Austin police force it had the original 5 speed in it.About 2 years into having the bike it started kicking out of gear in 5th, so I bought the Ultima 6 speed gear set.Drop the exhaust,take out the 5 speed gears and install the 6 speed.First I figured she would get great fuel mileage doing this but boy I was wrong,l.o.l.Apparently 1 through 5 are the same as the Harley 5 speed ratios and 6 is 85 to 1.Like you it laboured in 6th gear and unless I was by myself,I couldn't get it in gear and run with it.Most times I ran it as a 5 speed.I pull a little camper trailer so I installed the Andrews ev27 cam in her and it made a hell of a difference.I can run the bike in 6th gear better now but if I had to again I would definitely put in a 5 speed again unless you go more power then the stock motor.To date I've had no issues with the tranny though.
 
Reply



All times are GMT -5. The time now is 06:40 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE