EVO All Evo Model Discussion

Stroker crank..What Cylinders?

Thread Tools
 
Search this Thread
 
Old Jul 24, 2016 | 04:58 PM
  #1  
98hotrodfatboy's Avatar
98hotrodfatboy
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,101
Likes: 7,629
From: Poolville
Default Stroker crank..What Cylinders?

I found an excellent stroker crank to replace my broken oem crank. I am leaning toward a 96" build but the problem I'm having is finding a cylinder kit that will get me up to at least 10.5:1..

What I have found in that inch class is an S&S sidewinder kit 3 5/8 bore but can only get it to 9.88:1 static because they all come with flat tops. My combustion chambers in my heads are set @ 81.5 cc.. When I put in all the numbers it's just not enough compression to support my W8 cam @ 47* ivc.

Is there something else out there that will get me to 10.5:1 or am I gonna have to get a new cam, If so the only cam that I think will work well with that combo is the W6H.

I've been through a lot and would appreciate any and all help. Thanx
 
Reply
Old Jul 24, 2016 | 06:32 PM
  #2  
Prot's Avatar
Prot
Club Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Aug 2008
Posts: 22,857
Likes: 17,908
From: Lafayette, Louisiana
Riders Club Member
Default

How long is the stroke on the crank you found? I may have found something for you but need to know the stroke.

Will this work with what you have?

http://www.axtellsales.com/AXTELL-BT...KIT-BLACK.html

That will get you to 106" which is pretty big and retaining stock height. Since you have a reputation for always wanting to get that last little bit, this will get you all that is left instead of doing multiple tear downs trying to get a little bit more.

It works with a 4 5/8" stroke.
 

Last edited by Prot; Jul 24, 2016 at 06:37 PM.
Reply
Old Jul 24, 2016 | 07:01 PM
  #3  
98hotrodfatboy's Avatar
98hotrodfatboy
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,101
Likes: 7,629
From: Poolville
Default

Thanx Prot, 4 5/8 stroke. I saw that kit by Axtell but I really don't want to max out the case to 106". I'm going to call them tomorrow to see what other options they may have.. If I can't find any then I think my only option is the W6H cam.
 
Reply
Old Jul 24, 2016 | 07:35 PM
  #4  
Prot's Avatar
Prot
Club Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Aug 2008
Posts: 22,857
Likes: 17,908
From: Lafayette, Louisiana
Riders Club Member
Default

Have you looked at individual S&S components instead of their kits? I saw Pistons on their site of various configurations, valve reliefs, domed, etc. So maybe getting the correct pair of Pistons then get the cylinders etc. instead of getting a preselected kit since their kits lack what you need.
 
Reply
Old Jul 24, 2016 | 08:54 PM
  #5  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by 98hotrodfatboy
I found an excellent stroker crank to replace my broken oem crank. I am leaning toward a 96" build but the problem I'm having is finding a cylinder kit that will get me up to at least 10.5:1..

What I have found in that inch class is an S&S sidewinder kit 3 5/8 bore but can only get it to 9.88:1 static because they all come with flat tops. My combustion chambers in my heads are set @ 81.5 cc.. When I put in all the numbers it's just not enough compression to support my W8 cam @ 47* ivc.

Is there something else out there that will get me to 10.5:1 or am I gonna have to get a new cam, If so the only cam that I think will work well with that combo is the W6H.

I've been through a lot and would appreciate any and all help. Thanx
My first thought is to shave the heads to get them where you want them.
 
Reply
Old Jul 24, 2016 | 09:01 PM
  #6  
1997bagger's Avatar
1997bagger
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,080
Likes: 2,157
From: Ohio
Default

Going to have to cut those HD heads down to 76 cc or so, not much except big bores for the 4 5/8 with all sporting flat tops, Axtell, Sputhe, Rev Performance. Sachs said it takes to much work to get HD heads to work for the 106" range because I was looking at that build to keep the engine looking stock and gave up after thinking stock cases and money spent to still have a case crack although Axtell said the later cases will hold.

See if Hillside can cut those S&S cylinders down on the bottom to lower them in the case to get your compression up? just a thought.
 
Reply
Old Jul 24, 2016 | 09:23 PM
  #7  
Prot's Avatar
Prot
Club Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Aug 2008
Posts: 22,857
Likes: 17,908
From: Lafayette, Louisiana
Riders Club Member
Default

This table can help you out. What size is the bore of your cases? According to this chart, 80" and 89" will have the same case bite but going to 96" requires larger.

http://www.ultimaproducts.com/CylPistons1.pdf
 
Reply
Old Jul 24, 2016 | 09:34 PM
  #8  
Prot's Avatar
Prot
Club Member
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Aug 2008
Posts: 22,857
Likes: 17,908
From: Lafayette, Louisiana
Riders Club Member
Default

I am with THC about shaving the heads slightly, but if that is not feasible due to not enough clearance because of a high lift cam, lack of adequate valve reliefs in the Pistons or whatever, you could also go .020" or .030" over to increase compression.

Here is a calculator that lets you experiment with a lot of things such as cam selector, gasket thickness, etc.

I used this extensively when I was doing all the hand wringing to figure out what I needed a couple of years ago.


http://www.bigboyzheadporting.com/EVOComp.htm
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 25, 2016 | 05:49 AM
  #9  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Hey - as a guy with the one bike you have, looking for max engine out put and street riding DOES not work

1 you dont own a bike - race shop not helpfull in this

2 you dont have endless cash to spend - well maybe you do

3 more then one reason exist for all the combos to have flat tops - no one keeping special parts for them selves BTW

4 the 96'' evo engine is a good power unit cam choices will set it apart and its very streetable with 9 to 1 == you cant buy the fuel and your block wont take the beating

5 did you find the end of reliability in a 80 inch the next one will be even shorter in life
 
Reply
Old Jul 25, 2016 | 05:52 AM
  #10  
98hotrodfatboy's Avatar
98hotrodfatboy
Thread Starter
|
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,101
Likes: 7,629
From: Poolville
Default

Originally Posted by 1997bagger
Going to have to cut those HD heads down to 76 cc or so, not much except big bores for the 4 5/8 with all sporting flat tops, Axtell, Sputhe, Rev Performance. Sachs said it takes to much work to get HD heads to work for the 106" range because I was looking at that build to keep the engine looking stock and gave up after thinking stock cases and money spent to still have a case crack although Axtell said the later cases will hold.

See if Hillside can cut those S&S cylinders down on the bottom to lower them in the case to get your compression up? just a thought.
Bagger,
That is exactly what I've been hearing which is one of the reasons I am only going to 96". The other is that the 96" flat tops create more comp than doing the 89" build.

THC,
I really don't want to take any more off the heads, I can never get that back.

Prot,
That is what I probably will do, the .030 over. It will at the least get me to 10.04:1 which will do well with the W6h.

I think that whenever you go from a small block to a big block it's all about torque and not high rpm power so with that it's probably gonna be the W6h.
 
Reply



All times are GMT -5. The time now is 04:21 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE