EVO All Evo Model Discussion

Replace clutch plates and spring??

Thread Tools
 
Search this Thread
 
Old Feb 8, 2018 | 09:43 AM
  #1  
marktruckee's Avatar
marktruckee
Thread Starter
|
Cruiser
10 Year Member
Liked
Joined: Sep 2011
Posts: 101
Likes: 9
From: Truckee
Default Replace clutch plates and spring??

Rebuilt my 1990 FXRS with 10.5 pistons & .0040 over, S&S 520 cam, and had heads ported/polished with valve job. Plan on using existing Python I staggered exhaust with Mikuni 42MM. (may upgrade exhaust and go with bigger Mikuni down the road).

I'm putting together primary now and took apart clutch pack for inspection. All parts look great. Metal plates show no sign of blueing; with no warpage. Friction plates exceed factory specs of .661, with no scarring, and have appear to have plenty of meat left. Stock spring appears to show no signs of wear.

I'm inclined to put the stock pieces back together and run it 'as is.'

Given my upgraded engine, does anyone have opinions if this is a bad idea?

Or is it best be prudent and replace all with a 15%+ spring?
 
Attached Thumbnails Replace clutch plates and spring??-img_1260.jpg   Replace clutch plates and spring??-img_1205.jpg  
Reply
Old Feb 8, 2018 | 11:38 AM
  #2  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,101
Likes: 7,629
From: Poolville
Default

I ran some pretty Stout Evo's, low 90's hp/tq, 3k-6500rpm and never had an issue with stock setup...
 
Reply
Old Feb 8, 2018 | 03:52 PM
  #3  
aces&8s's Avatar
aces&8s
Seasoned HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 6,570
Likes: 590
From: almost there
Default

not a fan of the spring plate. Seen the damage they can do. Extra plate works better
 
Reply
Old Feb 8, 2018 | 04:44 PM
  #4  
flhchaz's Avatar
flhchaz
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 3,125
Likes: 1,754
From: In The Woods, PA
Default

I would also get rid of the spring plate. When they come apart, the brass rivets make a mess of everything.
 
Reply
Old Feb 8, 2018 | 06:59 PM
  #5  
aces&8s's Avatar
aces&8s
Seasoned HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 6,570
Likes: 590
From: almost there
Default

At 30k mi my clutch was giving me problems shifting, spring plate ate up the clutch hub. Hub cost about 3 bills. Extra plate shifted better and hooked up much better. No brainer to drop in the extra plate.
 
Reply
Old Feb 9, 2018 | 10:19 AM
  #6  
marktruckee's Avatar
marktruckee
Thread Starter
|
Cruiser
10 Year Member
Liked
Joined: Sep 2011
Posts: 101
Likes: 9
From: Truckee
Default

Ok, given the condition of existing steel/friction plates, can I just buy two more steel plates and one more friction plate? Or do I need to buy a whole kit, to replace all steel/friction plates?
 
Reply
Old Feb 9, 2018 | 10:25 AM
  #7  
1997bagger's Avatar
1997bagger
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 5,080
Likes: 2,155
From: Ohio
Default

Ya, it happened to me, those rivots will come apart and can barely get it to go in gear.

Had good luck with a Energy One clutch kit behind 100 hp, Barnett and several others make a good clutch kit

https://www.energyoneclutches.com/home.php?cat=15
 
Reply
Old Feb 9, 2018 | 11:41 AM
  #8  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

I ran my Glide with a S&S 107" engine and stock plates for quite a while, just used a stronger spring. I have since swapped to a set of +1 kevlar plates from Barnett.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Feb 9, 2018 | 01:09 PM
  #9  
aces&8s's Avatar
aces&8s
Seasoned HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 6,570
Likes: 590
From: almost there
Default

Yep "Energy one" and "Barnett", had both and both are great.
 
Reply
Old Feb 9, 2018 | 03:51 PM
  #10  
flhchaz's Avatar
flhchaz
Stellar HDF Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 3,125
Likes: 1,754
From: In The Woods, PA
Default

I used the HD kit that eliminates the spring plate, its the same one used in police models and 110 inch bikes. Tough clutch pull and reduced friction zone though. I may try one of the Barnett clutch cables.
 
Reply



All times are GMT -5. The time now is 09:50 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE