CV carb jetting
Mixture screw only controls up to around 1500 on a CV, you are on the needle in the range you are talking, shim the needle up or live with it if your wanting to squeeze mpg.
Im not sure what the rpms are when she pops... Id guess Im right around that 1500 rpm range. Just loping along at an easy pace, close to that 1500 rpm, then roll on the throttle up to 2500 or so... it seems she pops late in the de-acceleration.... like when Im getting back closer to 1500 rpm.
Shim the needle up?
The needle had five notches... Its set in the middle.
Would I move the clip to the notch closer to the working end of the needle?
My gas mileage has deteriorated bit by bit through the last 3000 miles or so, and I recently noticed a sluggishness with throttle response and overall performance. (Felt very rich and the plugs were a bit sooty at the base of the ground prong, mufflers a bit sooty, and started getting backfires on de-acceleration)
In checking things I uncovered intake leaks at all three seals. The diaphragm had a hole, and the slide needle clip had come off.
I took the carb to a local Indy to install a V-Twin carb kit. He says he set the needle and mix screw to midpoint.
This carb had been re-jetted in 97 when the bike was new and has always performed nicely. I vaguely remember the slide spring being changed to a lighter version at the time. I thought the diaphragm material seemed thinner than what came in the kit too.
The jet sizes seem a bit weird; 45 and 150.
I havent reinstalled the carb yet, but just wondering if I should change out that main jet before reinstalling the carb. Im not sure which spring he reinstalled or if there is a difference.
Any input from you tuners is appreciated.
Oh yeah, Im not drilling a hole in my pipe for an AFR... lol
Sweet spot is 3 turns out on the idle mixture screw at anything less than 2000' elevation. Have you removed the plug from where the idle mixture screw is located?
You are not too rich or the exhaust wouldn't be gurgling or popping which is present right now, a 45 and 185 works well in a early intake timing cam bump like a EV13 . If the slight gurgle doesn't phase you then leave it alone, if it bothers then you know what rpm's the exhaust pop is coming in so you know what circuit is lean. Since you don't have a spot on rpm the pop occurs, making changes needs to have more information, wouldn't touch nothing until you ride it for a while and pin point the problem area.
Many of us tune with equipment and not just guessing, I've road many miles with a Wego live on a modded CV, Mikuni 45 and a R1/Super G, carbs are more of a controlled drip and we seem to over think them thinking the dinosaur technology is a precision measuring devise and learn a lesson.
On your needle question, raising the needle would require lowering the clip, if your taper is aggressive on the needle it may make your situation too rich or maybe just right, you never know, the center notch is a starting point but they make different tapered needles. The needle controls your cruising range afr's and affects mpg so it is a fine line, run my engines rich and not worried about fuel mileage, saving dimes can cost a engine plus you won't have a shotgun go off in the exhaust pipe. Leave it alone and RIDE the bike.
Last edited by 1997bagger; Sep 9, 2018 at 05:38 PM.
The Best of Harley-Davidson for Lifelong Riders
The bike starts easily, idles nice and runs great at anything over that 1/8 throttle. No pops on de-acceleration.
At any speed, when just barely on the throttle, it is not smooth, a bit jerky... I can tell when she moves to the high circuit. Ive adjusted the low speed mix screw in 1/8 increments clockwise until almost seated and counterclockwise until its almost falling out. In the middle about 2 1/2 - 2 3/4 turns out from seated, is best, but still not smooth.
I was originally concerned about the 150 main, but I understand that to be an air jet and only really in play when the slide moves up... is that right?
I called the guy that tuned this carb 22 years ago;
He says what he did was change the jets and enlarged the hole in the slide, should have the stock spring in it. The old slide has two holes in it, one dead center and one off center. not sure if thats how they come.
As far as installing an AFR gauge, I just dont want the bung in my pipe or the gauge on the bike and I dont want to spend the money on a one time usage thing.
If I were constantly changing things on the bike, I would absolutely put one on her, but I figure once its dialed in, I should be good for another 22 years.
Sweet spot is 3 turns out on the idle mixture screw at anything less than 2000' elevation. Have you removed the plug from where the idle mixture screw is located?









