EVO All Evo Model Discussion

1998 engine into 1987 FXR

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Old Oct 21, 2019 | 07:23 AM
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Angry 1998 engine into 1987 FXR

Please help......I have a 1998 engine from an E Glide classic with the flat flange where the inner primary meets the engine. Recall the earlier EVO and I think ALL softail motors had the spigot with O ring wrapped around it. the same O ring goes in the groove on the 1998 inner primary. The O ring is too small for the groove/step in the 1987 inner primary. My thought is to make an O ring slightly larger and use black high heat black silicone to seal up the O ring.........

Other than belt drive/dry primary, I don't have any fresh ideas, other than take the wheels/rods out of the 1998 and put them in the 1987 cases.......

thoughts?

WildBill
 
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Old Oct 21, 2019 | 08:29 AM
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Odd... Is this a Twinky Engine??
I am sitting here looking at a '99 Softail EVO with the same o-ring Flange to the Primary that I am accustomed to seeing!!
If for whatever reason, the flange is "missing" they make a Gasket for just that job...
 
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Old Oct 21, 2019 | 08:38 AM
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Silicon seal will work. Just make sure all surfaces are clean and dry. CLEAN and DRY. I use alcohol or acetone for this. Have not had any leakers / seepers yet.
 
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Old Oct 21, 2019 | 08:40 AM
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Originally Posted by Racepres
Odd... Is this a Twinky Engine??
I am sitting here looking at a '99 Softail EVO with the same o-ring Flange to the Primary that I am accustomed to seeing!!
If for whatever reason, the flange is "missing" they make a Gasket for just that job...
I hear you......I *think* they changed the casting for the rubber glide bikes and left the sortail attachment the same (as the shovelheads). I have barely .1-.12" of flange material on the '87 primary, so a gasket sealing might be dificult, that led me to consider black RTV and an entombed Oring.........

this is a 1998 FLHTCUI engine by the number
 
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Old Oct 21, 2019 | 08:42 AM
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I *think* they changed the cases when they went with the 5 blot derby cover.....'97?....'98?
 
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Old Oct 21, 2019 | 08:47 AM
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Old Oct 21, 2019 | 09:40 AM
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^^ That is alot more area than on an o-ring style that has broken... Gasket fix for me here!!!! I detest Silicone/RTV... Personally would rather have a leak....
 
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Old Oct 21, 2019 | 11:38 AM
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I did not know there was a flat inner primary mating surface on the left Evo cases. Was there really a change or was the O-ring lip cracked, and PO had the lip grounded flat? If there was a change in Evo left cases, then what years and which model bikes? The only change I know was that they did away with the steel bearing insert and went to all aluminum cast.
 
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Old Oct 21, 2019 | 11:56 AM
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You could be correct on that. I have no history on this engine,....it could have been a belt drive PO conversion....

thnx
 
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Old Oct 21, 2019 | 08:31 PM
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All EVO cases had a lip for the o-ring seal.. You can see in the pic at 3 o'clock where it originally broke.. more common than one would think. Especially with a built motor...The rest was ground of.. Your gonna need this.
https://rover.ebay.com/rover/0/0/0?m...2F263195307932
 
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