EVO All Evo Model Discussion

Trans issue?

Thread Tools
 
Search this Thread
 
Old Mar 21, 2021 | 07:21 PM
  #1  
Abandoned's Avatar
Abandoned
Thread Starter
|
Road Captain
Joined: Feb 2012
Posts: 574
Likes: 15
From: Carolina
Default Trans issue?

Just did a few suspension upgrades on my 93 ultra classic this weekend and when I went to take it out for a ride today I noticed a different issue. While in the garage for the suspension stuff, I did a fluid change and swapped out the non working enrichener (choke) cable.
I started up the bike this morning and let it warm up in the garage for about 15 minutes. I noticed that the idle was a little high about 15-1700 rpms, so I adjusted it slightly and brought it back down to about 1000. While adjusting that I noticed that there was about a 4” circle of trans fluid on the ground underneath the bike. Upon further inspection, thinking that maybe the drain plug was not seated all the way, I found that it appears the fluid came from the vent hose that come out of the top of the trans and bends down behind the inner primary by the starter. The hose and the inner primary were wet with fluid in a clear path.
my first question is what could cause this? Second question is what’s the fix. I know there shouldn’t be any pressure in the trans so it should be just blowing out but what could be the issue? I believe I put the correct amount of fluid in to fill it and now it is sitting at the add level on the stick while sitting on the jiffy stand. Any help would be great.
 
Reply
Old Mar 21, 2021 | 07:33 PM
  #2  
mike131's Avatar
mike131
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 1,539
Likes: 692
From: magnolia tx
Default

If you have the correct amount of fluid in the tranny according to HD service manual it shouldn't come out of vent, make sure there is no moisture in transmission fluid which there shouldn't be if you just changed it? , more often its transmission seal leaking and splashing oil up there. In some cases the engine crank seal can leak pressurizing the primary passing threw the center hole in the transmission main shaft into the transmission thus pressurizing the transmission
 

Last edited by mike131; Mar 21, 2021 at 08:06 PM.
Reply
Old Mar 21, 2021 | 07:39 PM
  #3  
mike131's Avatar
mike131
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 1,539
Likes: 692
From: magnolia tx
Default

How many oz of oil did you put into the transmission? no leak before fluid change? how much fluid came out of transmission when you drained it?
 
Reply
Old Mar 21, 2021 | 08:06 PM
  #4  
Abandoned's Avatar
Abandoned
Thread Starter
|
Road Captain
Joined: Feb 2012
Posts: 574
Likes: 15
From: Carolina
Default

Originally Posted by mike131
How many oz of oil did you put into the transmission? no leak before fluid change? how much fluid came out of transmission when you drained it?
I put just under a quart in it. I believe the manual calls for 22-28 oz’s? Something like that. So it was just under a quart. Which was about what I had pulled out of it when I drained it. All the fluids seemed right when I drained them. Nothing had less or more than it should. At least not noticeable at the time.
 
Reply
Old Mar 21, 2021 | 08:09 PM
  #5  
Abandoned's Avatar
Abandoned
Thread Starter
|
Road Captain
Joined: Feb 2012
Posts: 574
Likes: 15
From: Carolina
Default

Originally Posted by mike131
If you have the correct amount of fluid in the tranny according to HD service manual it shouldn't come out of vent, make sure there is no moisture in transmission fluid which there shouldn't be if you just changed it? , more often its transmission seal leaking and splashing oil up there. In some cases the engine crank seal can leak pressurizing the primary passing threw the center hole in the transmission main shaft into the transmission thus pressurizing the transmission
i did not notice any moisture in the fluid when I drained it out. The bike has been sitting for a couple months while I was collecting all the parts to get it all back together.
anyway to test for any of those you mentioned? Without ripping the whole thing apart at least?
 
Reply
Old Mar 21, 2021 | 08:11 PM
  #6  
mike131's Avatar
mike131
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 1,539
Likes: 692
From: magnolia tx
Default

That being the case, Id lower the level a little, if you have like 28oz in her try like 22oz and see if your leak goes away some do like a little less
 
Reply
Old Mar 21, 2021 | 08:12 PM
  #7  
mike131's Avatar
mike131
Road Warrior
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 1,539
Likes: 692
From: magnolia tx
Default

What did you use for oil?
 
Reply
Old Mar 21, 2021 | 08:21 PM
  #8  
Abandoned's Avatar
Abandoned
Thread Starter
|
Road Captain
Joined: Feb 2012
Posts: 574
Likes: 15
From: Carolina
Default

Originally Posted by mike131
That being the case, Id lower the level a little, if you have like 28oz in her try like 22oz and see if your leak goes away some do like a little less
i can try that.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Mar 21, 2021 | 08:33 PM
  #9  
Abandoned's Avatar
Abandoned
Thread Starter
|
Road Captain
Joined: Feb 2012
Posts: 574
Likes: 15
From: Carolina
Default

Originally Posted by mike131
What did you use for oil?
Mobil one 75w90
 
Reply
Old Mar 21, 2021 | 09:30 PM
  #10  
rizzo's Avatar
rizzo
Seasoned HDF Member
Joined: Dec 2006
Posts: 8,249
Likes: 6,194
From: Black Hills
Default

At the shop we only fill to 22 oz. on a trans service. It keeps venting and drips to a minimum.
 
Reply



All times are GMT -5. The time now is 01:23 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE