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Master cylinder issue?

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Old May 18, 2022 | 05:53 PM
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Default Master cylinder issue?

I am working on a road king and having and issue with the front brakes. They stop good, but the lever pulls pretty far back before it engages the brakes. There are no fluid leaks - I replaced the fluid and bled the system thoroughly. Is this a master cylinder issue?

Again. The brakes work fine, but the lever travel is worrisome. The bike is a 2001 ( I know, a Twinkie- this by far the best section on the forum and the system looks the same as my evo)
 
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Old May 18, 2022 | 05:59 PM
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Can you pump it a few times and get a decent feel ?

WP
 
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Old May 18, 2022 | 06:21 PM
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Originally Posted by WP50
Can you pump it a few times and get a decent feel ?

WP
It pumps up firm, but close tot the grip
 
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Old May 18, 2022 | 06:32 PM
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A 21 year old bike deserves a master cylinder kit.
Caliper rebuild kit too...
 

Last edited by Dan89FLSTC; May 18, 2022 at 06:33 PM.
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Old May 18, 2022 | 06:45 PM
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There is a bubble that hides in the MC. "Strumming" the lever (one finger,quick snap,and snap it again as soon as it comes back - maybe at a rate of 3 per second,) and you can often get a tiny bubble to pop out of the port in the MC reservoir. Handle bar at full left lock, putting MC higher than when level.

(It's tough to explain that one )
 

Last edited by Stiggy; May 18, 2022 at 06:46 PM.
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Old May 19, 2022 | 06:24 AM
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I'll probably start with rebuilding the master cylinder. Does anyone know if they are available from the Motor Company? One from Dennis Kirk or JP Cycles ok?.
 
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Old May 19, 2022 | 07:26 AM
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Originally Posted by flhchaz
I'll probably start with rebuilding the master cylinder. Does anyone know if they are available from the Motor Company? One from Dennis Kirk or JP Cycles ok?.
I've used used kits from JP Cycles, Dennis Kirk, and the Motor Company. Only had one issue with an aftermarket kit that was "bad" and that could have been installer error.

Ride safe!
 
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Old May 19, 2022 | 07:54 AM
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Originally Posted by flhchaz
I'll probably start with rebuilding the master cylinder. Does anyone know if they are available from the Motor Company? One from Dennis Kirk or JP Cycles ok?.
Probably a good place to start
Best you can tell are the calipers and m/cyl oem ?
Oh and levers oem ?

WP
 
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Old May 19, 2022 | 08:09 AM
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Take a good look at the brake lines.. if poly lines, they could be expanding.. I had that issue on my rear brakes but didn't really think of it till the line actually blew out.. I replaced the entire 2 piece line and now have such a high and firm pedal like never before.. I've owned the bike for almost 20 years..
 
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Old May 19, 2022 | 08:24 AM
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Everything is stock but the lines, the lines are coated stainless steel.

Thanks for all the input
 
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