EVO All Evo Model Discussion

Don’t die EVO

Thread Tools
 
Search this Thread
 
Old Aug 7, 2022 | 06:32 PM
  #1  
Gurji's Avatar
Gurji
Thread Starter
|
Stage IV
Joined: Aug 2022
Posts: 4
Likes: 2
From: staten island
Exclamation Don’t die EVO

hello everyone. I will tell you my problem, because there are few people who can help me except you. I have a 1996 fat boy with a 1999 evo engine. TM42 carburetor. always started without problems, never failed anywhere. but recently after 30 minutes of driving in 95 degree hot weather, I stopped to buy myself some water. after he got on the motorcycle and could no longer start the engine. the battery is new, the starter turns. but it won't start. like he's missing something. after 20-30 minutes pass, the motorcycle starts without any problems. can not understand, not difficult to repair, difficult to diagnose. and I don’t really want to change everything using the pumpkin method. at first I thought maybe the ignition, bought it, changed it. the problem remains the same. the other day I took off the carburetor, took out the main jet and other parts from it, washed everything with a cleaner, cleaned everything. By the way, there was some dirt at the bottom of the carburetor, but not much. put it back on, drove for 30 minutes and died again. again waited 15-20 minutes and started up again. I do not know what to sin? just ordered ignition coil and spark lug and spark lug wires. If that doesn't help, I'll go crazy. I'm thinking, maybe the air cleaner is already clogged, I never cleaned it, maybe the tank cap is not ventilated? Could the strainer in the tank be clogged? can i change the fuel lines? I do not know what to do ? it’s just amazing to me why after it cools down it starts up, I can’t understand (((nerves are already failing .... help solve the problem
 
Reply
Old Aug 7, 2022 | 06:41 PM
  #2  
Tommy C's Avatar
Tommy C
Seasoned HDF Member
10 Year Member
Joined: Oct 2015
Posts: 13,491
Likes: 34,599
From: Pine Flat Dam/South Bay Area, CA
Default

Check your cam position sensor. If it's dripping brown goo, there's your problem.
 
Reply
Old Aug 7, 2022 | 07:07 PM
  #3  
Racepres's Avatar
Racepres
Seasoned HDF Member
Community Builder
Loved
Community Favorite
Top Answer: 1
Joined: Jul 2014
Posts: 8,590
Likes: 3,362
From: Cental, MI
Default

^ ^^^ Plus one... especially if Heat related.. also Coil can fail when very Hot..
Something from the old Days when everyone had Kick Only... We always put the Choke on Full if it was hot outside, especially if the bike had not sat very long, at least for a kick or two..
Raw Gas cools the engine.. makes everything Better!!!!
 
Reply
Old Aug 7, 2022 | 07:25 PM
  #4  
Tommy C's Avatar
Tommy C
Seasoned HDF Member
10 Year Member
Joined: Oct 2015
Posts: 13,491
Likes: 34,599
From: Pine Flat Dam/South Bay Area, CA
Default

Originally Posted by Racepres
^ ^^^ Plus one... especially if Heat related.. also Coil can fail when very Hot..
Something from the old Days when everyone had Kick Only... We always put the Choke on Full if it was hot outside, especially if the bike had not sat very long, at least for a kick or two..
Raw Gas cools the engine.. makes everything Better!!!!
I remember when the S&S Shorty first came out the installation kits didn't come with the phenolic insulator that was shipped with the later production. I was in Yosemite park riding through steep terrain and the temps were over 105 degrees. I shut the bike off to take a break in the shade, and when I attempted to restart it, the engine was vapor locked because the gas was boiling in the float bowl. When I returned from the trip, my friend at the indy shop gave me the spacer and the bike never vapor locked after that.
 
Reply
Old Aug 7, 2022 | 07:41 PM
  #5  
Gurji's Avatar
Gurji
Thread Starter
|
Stage IV
Joined: Aug 2022
Posts: 4
Likes: 2
From: staten island
Default

Originally Posted by Tommy C
Check your cam position sensor. If it's dripping brown goo, there's your problem.

I changed new cam position sensor. Everything the same
 
Reply
Old Aug 7, 2022 | 08:20 PM
  #6  
SparkyD's Avatar
SparkyD
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2012
Posts: 799
Likes: 333
From: Washington State
Default

Did you check your coil?
 
Reply
Old Aug 7, 2022 | 08:32 PM
  #7  
Gurji's Avatar
Gurji
Thread Starter
|
Stage IV
Joined: Aug 2022
Posts: 4
Likes: 2
From: staten island
Default

Originally Posted by SparkyD
Did you check your coil?
I ordered a new coil, I'll change it the other day.
 
Reply
Old Aug 7, 2022 | 09:56 PM
  #8  
im's Avatar
im
Seasoned HDF Member
Joined: Feb 2007
Posts: 6,083
Likes: 1,127
From:
Default

A piece of tank liner releasing and getting sucked towards fuel demand side could block fuel flow.
Bike stops when fuel does not flow and then eventually tank liner piece later floats away and bike is able to start...
A non-vented fuel cap on a carb bike could cause similar but removing fuel cap would allow bike to start..
Why did you change CAM sensor? was it melted??
When you changed the CAM sensor....Did you place it in the same exact position in order to not alter timing?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 8, 2022 | 03:18 AM
  #9  
Gurji's Avatar
Gurji
Thread Starter
|
Stage IV
Joined: Aug 2022
Posts: 4
Likes: 2
From: staten island
Default

Originally Posted by im
A piece of tank liner releasing and getting sucked towards fuel demand side could block fuel flow.
Bike stops when fuel does not flow and then eventually tank liner piece later floats away and bike is able to start...
A non-vented fuel cap on a carb bike could cause similar but removing fuel cap would allow bike to start..
Why did you change CAM sensor? was it melted??
When you changed the CAM sensor....Did you place it in the same exact position in order to not alter timing?
Yes, it was melted, but at the same time it started up on a cold one. in the same position and set, marking with markers. Do you mean changing the tank caps? what did you write with the tank, did not really understand what I need to do?
 
Reply
Old Aug 8, 2022 | 05:05 AM
  #10  
RANGER73's Avatar
RANGER73
Club Member
Veteran: Army
Joined: Sep 2010
Posts: 15,430
Likes: 7,124
From: Beyond Fucital
Default

Look in the tank for loose pieces of tank liner.
And as far as the vented cap, only the right is vented.
If it gets clogged it creates a vacuum and gas won't flow.
 
Reply



All times are GMT -5. The time now is 02:25 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE