Differences between Cali carb and other states?
that is what this is all about - unless you have a Twinkie then WELL everyone knows the well
49 state jetting is the only difference and removing the lock out plug on the bottom so you can make it idle on real air days instead of the fancy air Calif has
The biggest difference if you want to be totally accurate is the backing plate and related gate opening etc. The California models had a solenoid set up that controlled the flapper on the bottom of the carb backing plate and the 49 state models didn't.
I recently went through a similar process as you are doing, but my 98 had a stock twin cam backing plate and filter cover when I bought the bike. I also wanted the stock setup for the EVO. The carb was still stock to the EVO but being a Canadian model it had the 49 state carb jetting, needle etc. I couldn't find a backing plate without the flapper valve on the bottom, so I ended up getting one with the valve and just removing it. You can't tell the difference from the outside and they are identical otherwise. It also took awhile to track down a mint EVO air filter cover for the Electra Glide but I did eventually find one. Also the breather bolts for the EVO are tough to find, but the ones for these years Sportsters are easy to find and they are a direct replacement. The twin cam ones have a smaller inside diameter hole than the EVO's and they take a different breather hose. A period HD parts fiche is a good place to track down part numbers and you can see what you are actually looking for.
As to the CV40. Don't sell it short. These simple tuning tips make it work well. Replace the needle with the Sportster N 65 one ( used in the non acclerator pump sportster models ), start with the stock 42 pilot and 175 main, take the plug out over the mixture screw and turn it out 2 turns from seated, this is just a starting point. Adjust the idle so it is 1000 rpm, bike warmed up. Go for a ride and you may have to adjust the the idle and mixture screw slightly to get a good solid idle at 1000 rpm. If you end up with the mixture screw 1 turn or less out then the pilot jet is too rich, if it is 3 or more turns out then it is too lean. The stock setting was about 1 1/8 turn out from seated, so normally you have to turn it out between 1/2 to 1 1/2 turns out from that setting. If you are anywhere in that range you are good to go. The new needle and mixture adjustment, fix the lean spot on these era carbs. Everything else including the main was good. The EPA never looks at WOT readings which the main jet controls, so from the factory they are fine. These is with less restrictive exhaust and intake. If you increase the engine size then you may have to change the pilot jet. Jetting doesn't always change with an increase in cu in.
Sorry I got long winded. Not hard to tell its winter up here.
I actually bought the Cali air cleaner too from the seller. He took the parts of the bike within the first 6 months of owning it new, so they are mint. The carb is a 27035-92A for an early 93, which mine is.
Last edited by Zedder; Feb 3, 2023 at 11:56 AM.
Last edited by Zedder; Feb 3, 2023 at 06:49 PM.
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