EVO All Evo Model Discussion

1992 Fatboy, base gasket material

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Old Feb 3, 2026 | 08:54 AM
  #11  
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Good question. But once installed and tightend in place they aren't exposed to oxygen or UV etc, so I doubt they would go bad.

Might be a question for Cometic support.

Paul
 
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Old Feb 3, 2026 | 09:11 AM
  #12  
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Originally Posted by pgreer
Good question. But once installed and tightend in place they aren't exposed to oxygen or UV etc, so I doubt they would go bad.

Might be a question for Cometic support.

Paul
sorry, I think I phrased my question wrong. I’m not concerned one bit about it sitting. My concern was others were mentioning that cometic and James gaskets blow out easy. They were saying they prefer the true Harley Davidson gaskets now. I didn’t know any better and just used Cometic.
 

Last edited by Rains2much; Feb 3, 2026 at 10:30 AM.
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Old Feb 3, 2026 | 09:54 AM
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Or it was just me before coffee.

Paul
 
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Old Feb 3, 2026 | 10:27 AM
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Originally Posted by Heresolong
I will check these out to see if they've improved them, but I've been working on Harley's for well over 30 years and have seen plenty of OE base gaskets leak.
The currently available gaskets from Harley Davidson are as good or better than aftermarket gaskets.
 

Last edited by Dan89FLSTC; Feb 3, 2026 at 10:28 AM.
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Old Feb 3, 2026 | 12:48 PM
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Yes, many Harley gaskets and seals are the cats *** compared to aftermarket.. However I really don't think an MLS or SLS gasket is going to bow out.. Evo motors were notorious for cylinder bases not being true to the cases.. Therefore the necessity of the OEM thicker fiber gasket that ended up putting the piston further in the hole than necessary. It was a cheap way for the Moco not to true the cylinder base..
If everything is machined properly your not going to beat Cometic head or base gaskets..
 
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Old Feb 3, 2026 | 07:12 PM
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Originally Posted by 98hotrodfatboy
Yes, many Harley gaskets and seals are the cats *** compared to aftermarket.. However I really don't think an MLS or SLS gasket is going to bow out.. Evo motors were notorious for cylinder bases not being true to the cases.. Therefore the necessity of the OEM thicker fiber gasket that ended up putting the piston further in the hole than necessary. It was a cheap way for the Moco not to true the cylinder base..
If everything is machined properly your not going to beat Cometic head or base gaskets..
Thanks for the info. On the 98 spare I didn’t do any machine work really, just bored 10 over…. Run out was in spec so I just put it back together with a fresh top. The other that I’m still tinkering with would be the one to machine.
 
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Old Feb 3, 2026 | 10:12 PM
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The big problem with cometic is that the case has to be flat.. The big issue is where the cases meet. I've had them leak there. I typically put a dab of case sealer right at the case split line..
 
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Old Feb 6, 2026 | 08:11 PM
  #18  
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Originally Posted by NORTY FLATZ
OP~ you should know that using a "razor" to remove gasket material is a "no-no." Always use a sharpened wooden chop stick or popsicle stick. These can't "dig" into your mating surfaces.

Next, I used a rubberized steel die-cut gasket and never have another leak again. We had similar mileage, so yes, they ARE durable.
Yeah, except for the part where wooden sticks wouldn't remove Harley paper gaskets that were baked on. So the choice was metal scraper or.machine shop.

I've had good luck with the rubberized gaskets on many many bikes, but this one probably doesn't have flat mating surfaces anymore. So thats not the answer either.
 
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Old Feb 7, 2026 | 07:26 AM
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The way to remove them is simple. Use a clean piece of smooth wood (popsicle stick) and trowel on a thick coat of paint remover. Do not use a brush. Turn the lights off and the next day, a plastic razor blade will bring them off. Use the bottom half of torque plates, stick on a 6' round, 220 grit, tap a hole out of the center and use that for lapping, if you need to.

.
 
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Old Feb 15, 2026 | 06:39 AM
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I’ve had good luck with Permatex gasket remover spray. Tape off, spray generously, let soak 4-5 hours, remove gasket. If it still leaves another layer, get what you can off and then spray and soak it again.
 
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