EVO All Evo Model Discussion

Exploding Batteries

Thread Tools
 
Search this Thread
 
Old Sep 13, 2007 | 09:53 AM
  #1  
greezymonkee's Avatar
greezymonkee
Thread Starter
|
Advanced
Joined: Jun 2007
Posts: 59
Likes: 0
From:
Default Exploding Batteries

Hi All,

What would cause a battery to explode? I just blew up a Sears AGM (Glass Mat) battery. It went "pop" and blew battery acid out of the middle two cells when I was trying to crank up my bike. I have recently replaced the entire starter system and have had some issues with it not stopping the starter when I release the start button. I had not run the starter for more than 30 seconds and had cranked the bike several times while adjusting the carb. I spoke with the folks who made the new starter (All *****) and they said they had never heard of a battery "blowing up" like this. More typical, they said, is that a terminal would melt off before it ever had the chance to go pop. According to them, it would have to build up gases and have a spark for this to occur. Strange in a sealed glass mat battery.

Anyone had a similar experience?

Needless to say, due to the battery placement (directly under the jewels!) I would really like to know what caused this before I straddle a potential IED.

Many thanks,
GM
 
Reply
Old Sep 13, 2007 | 10:08 AM
  #2  
JBaker421's Avatar
JBaker421
Big Kahuna HDF Member
Joined: Mar 2007
Posts: 29,598
Likes: 19
From: Oregon
Default RE: Exploding Batteries

I'm with them. The battery acid won't explode but gases from it will. In other words it's like gasoline in a way. The liquid won't explode. Only when it vaporizes and mixes with atmospheric oxygen will it explode.

It takes two things to create an explosion. A leak to allow gases to escape and a spark.

You need to find that spark.

That battery might have been bad - could have had a crack or a leak around a terminal or something.

Forget your butt, please wear eye protection while you diagnose this.

Don't forget to wash that puppy down good with a mild baking soda (not baking powder) solution to neutralize that acid that went everywhere.

 
Reply
Old Sep 13, 2007 | 10:14 AM
  #3  
greezymonkee's Avatar
greezymonkee
Thread Starter
|
Advanced
Joined: Jun 2007
Posts: 59
Likes: 0
From:
Default RE: Exploding Batteries

Thanks for the tip on the baking soda, I knew about that, but forgot to do it. Will get right on that.

Safety glasses a good point as well.

The battery did not make a huge explosion. Actually, it was a small "pop" with minimal scatter of acid and then it was dead. I'm hoping it was just a bad battery, but that would be troubling as well. I've looked a little to see if there were any recalls on these yet, but have found nothing.
 
Reply
Old Sep 13, 2007 | 10:19 AM
  #4  
JBaker421's Avatar
JBaker421
Big Kahuna HDF Member
Joined: Mar 2007
Posts: 29,598
Likes: 19
From: Oregon
Default RE: Exploding Batteries

Is it possible that since it wouldn't stop cranking that you had the terminal on loosely so you could disconnect and stop the starter? A loose connection could create the spark. Still doesn't explain how the spark and the oxygen got into battery fumes. Bad battery somehow.

Be careful when you tighten down terminals etc. You can twist one and crack something. That'll do it.
 
Reply
Old Sep 13, 2007 | 04:19 PM
  #5  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,205
Likes: 3,091
From: NW AR
Default RE: Exploding Batteries

Check your voltage. It shouldn't be over about 15 at about the most at around 3-4K RPM. A bad regulator can put out too much voltage which can cook a battery and result in a poof.
 
Reply
Old Sep 13, 2007 | 04:32 PM
  #6  
crampfan's Avatar
crampfan
Cruiser
Joined: May 2007
Posts: 207
Likes: 1
Default RE: Exploding Batteries

ORIGINAL: Dr.Hess

Check your voltage. It shouldn't be over about 15 at about the most at around 3-4K RPM. A bad regulator can put out too much voltage which can cook a battery and result in a poof.
I have had this happen years ago. A bad voltage regulator had cooked the battery dry, when it cooled down it pulled in air through the vent and when thecar (it was a car)was cranked, the plates shorted and boom. blew the top right off the battery. we found this after a new battery was installed and charging system was checked at over 17 volts.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
maryvillept
Touring Models
7
Feb 5, 2015 07:44 PM
hoopdog9
Ignition/Tuner/ECM/Fuel Injection
3
Jan 9, 2013 09:33 PM
kbob2000
Softail Models
3
Aug 18, 2012 04:11 PM
Rynb15
Ignition/Tuner/ECM/Fuel Injection
4
Dec 22, 2008 12:46 PM
djprey
Ignition/Tuner/ECM/Fuel Injection
3
Jun 26, 2007 12:36 PM




All times are GMT -5. The time now is 07:45 AM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE