pushrods
Road Captain
Joined: Apr 2005
Posts: 535
Likes: 14
From: Highspire Pa
RE: pushrods
I am not sure if these instructions are what you want,
I tried doing a scan and running the OCR, sorry if there are errors
CUSTOM CHROME INSTRUCTIONS
High Performance by Custom Chrome
RevTech Adjustable Aluminum Pushrods-CCI #59-221
RevTech Adjustable Chromemoly Pushrods-CCI #59-227
For Big Twin Evolution Models
Copyright 1996. Custom Chrome, Inc.
YOU HAVE PURCHASED THE FINEST REMOVABLE PUSHRODS AVAILABLE TODAY. THESE
PUSHRODS MAY BE INSTALLED WITHOUT REMOVING THE CAM COVER OR ROCKER BOXES.
1. Disconnect negative battery cable and tape end.
2. Remove front and rear spark pluqs.
3. Raise rear wheel off the ground with a jack or suitable lift, Place the motorcycle in high
gear.
4. Remove all pushrod cover clips. Rotate motor usinq rear wheel until the front cylinder
pushrods are at their lowest position (TDC compression stroke). Remove pushrods with
bolt cutters being careful not to scratch painted surface. Remove all used pushod cover
O-rings.
5. Shorten two RevTech pushrods completely. Placing RevTech pushrods in covers with
new O-rings in place, lnsert pushrod in roccker box and lifter base.
6. While holding adjuster wilh 5/16 wrench extend pushrod by rotating pushrod body until
there is no play or side shake in pushrod assembly.
7. Extend the length of the pushrod 4 full turns using the open end of a 1/2 inch wrench.
Note the number of the flat facing you and rotate the top of pushrod up until that
number appears the fourth time, Tighten lock nut securely.
**** WARNING ****
You must wait until the front lifters bleed down before turning the motor over. When the
front pushrod can be turned freely, they are bled down.
8, Repeat steps 4, 5, 6 and 7 for the rear cylinder, Here again wait until the pushrod can be
turned freely before turning the motor over.
9. Re-check all lock nuts, reinstall pushrod clips, ground cable and spark plugs, Place bike
in neutral and remove jack or lift.
10. Start bike and check for oil leaks around the pushrod tubes.
-------------------------------------------------------------------
1600 Jacqueline Court, Morgan Hill, CA 95037-5598
[IMG][/IMG]
[IMG]local://upfiles/1956/CEB90F9B468C40C59D49AB0A17E6DB33.jpg[/IMG]
There is good information in the tech article section at Big Boys head porting
Big Boys Head Porting
I tried doing a scan and running the OCR, sorry if there are errors
CUSTOM CHROME INSTRUCTIONS
High Performance by Custom Chrome
RevTech Adjustable Aluminum Pushrods-CCI #59-221
RevTech Adjustable Chromemoly Pushrods-CCI #59-227
For Big Twin Evolution Models
Copyright 1996. Custom Chrome, Inc.
YOU HAVE PURCHASED THE FINEST REMOVABLE PUSHRODS AVAILABLE TODAY. THESE
PUSHRODS MAY BE INSTALLED WITHOUT REMOVING THE CAM COVER OR ROCKER BOXES.
1. Disconnect negative battery cable and tape end.
2. Remove front and rear spark pluqs.
3. Raise rear wheel off the ground with a jack or suitable lift, Place the motorcycle in high
gear.
4. Remove all pushrod cover clips. Rotate motor usinq rear wheel until the front cylinder
pushrods are at their lowest position (TDC compression stroke). Remove pushrods with
bolt cutters being careful not to scratch painted surface. Remove all used pushod cover
O-rings.
5. Shorten two RevTech pushrods completely. Placing RevTech pushrods in covers with
new O-rings in place, lnsert pushrod in roccker box and lifter base.
6. While holding adjuster wilh 5/16 wrench extend pushrod by rotating pushrod body until
there is no play or side shake in pushrod assembly.
7. Extend the length of the pushrod 4 full turns using the open end of a 1/2 inch wrench.
Note the number of the flat facing you and rotate the top of pushrod up until that
number appears the fourth time, Tighten lock nut securely.
**** WARNING ****
You must wait until the front lifters bleed down before turning the motor over. When the
front pushrod can be turned freely, they are bled down.
8, Repeat steps 4, 5, 6 and 7 for the rear cylinder, Here again wait until the pushrod can be
turned freely before turning the motor over.
9. Re-check all lock nuts, reinstall pushrod clips, ground cable and spark plugs, Place bike
in neutral and remove jack or lift.
10. Start bike and check for oil leaks around the pushrod tubes.
-------------------------------------------------------------------
1600 Jacqueline Court, Morgan Hill, CA 95037-5598
[IMG][/IMG]
[IMG]local://upfiles/1956/CEB90F9B468C40C59D49AB0A17E6DB33.jpg[/IMG]
There is good information in the tech article section at Big Boys head porting
Big Boys Head Porting
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