EVO All Evo Model Discussion

bore size

Thread Tools
 
Search this Thread
 
Old Jun 25, 2009 | 11:10 PM
  #1  
waynemags's Avatar
waynemags
Thread Starter
|
Cruiser
Joined: Apr 2007
Posts: 122
Likes: 1
Default bore size

what would the safest size to bore the jugs on an 80 inch stock bike. ive got a 92 thats using oil. cant see any when starting and cant see when i decel. im guessing i put about 250 miles on and oil is down about 1/4 inch on the dipstick. did a compression test and both jugs were 160 psi. im guessing the rings are fine. thinking seals but if i tear down im thinking new rings or go up one size piston. what can i safely bore them to? thanx guys.
 
Reply
Old Jun 26, 2009 | 12:48 AM
  #2  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,428
Likes: 2,629
From: NC USA
Default

Increments are .005, .010, .020, .030 and Weisco makes .040 pistons but by then - you got nothing left and will have problems if you go that big.

160 compression and it's not smoking or leaking? Leave it alone. The oil level will vary with oil temperature and depending on the last several miles of the ride, they leave a little more in the bottom end at times.
 
Reply
Old Jun 26, 2009 | 05:04 AM
  #3  
dog155's Avatar
dog155
Extreme HDF Member
Joined: Nov 2006
Posts: 13,389
Likes: 26
From: Windham,Maine
Default

Originally Posted by t150vej
Increments are .005, .010, .020, .030 and Weisco makes .040 pistons but by then - you got nothing left and will have problems if you go that big.

160 compression and it's not smoking or leaking? Leave it alone. The oil level will vary with oil temperature and depending on the last several miles of the ride, they leave a little more in the bottom end at times.
Take this advice,it is 100% correct.
 
Reply
Old Jun 26, 2009 | 05:09 AM
  #4  
20NightTrain03's Avatar
20NightTrain03
Road Master
15 Year Member
Joined: Mar 2006
Posts: 1,076
Likes: 3
From: Brick NJ
Default

i agree
 
Reply
Old Jun 26, 2009 | 06:25 AM
  #5  
waynemags's Avatar
waynemags
Thread Starter
|
Cruiser
Joined: Apr 2007
Posts: 122
Likes: 1
Default

ill get her out for a ride this weekend and get my buddy to see if theres any smoke and go from there. thanx guys.
 
Reply
Old Jun 26, 2009 | 11:52 AM
  #6  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Before I swapped motors mine did around 1,000 miles or so on a US quart (UK quarts are bigger!).
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
NELS
Shovelhead
7
Jan 1, 2018 01:18 PM
jon loder
Engine Mechanical Topics
4
Jan 11, 2017 12:36 PM
jc1964
Exhaust System Topics
1
Oct 23, 2012 07:48 PM
RTyler7071
Exhaust System Topics
1
Aug 2, 2012 09:15 AM
supr2nr
Ironhead
4
Feb 15, 2008 09:10 PM




All times are GMT -5. The time now is 08:11 AM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE