EVO All Evo Model Discussion

Costly Job?

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Old Jun 24, 2010 | 11:07 PM
  #11  
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To pull a bearing and install a new one, you need the proper tools... but with them it is pretty straightforward. Georges-Garage.com has good bearing tools that are not expensive compared to JIMS, etc. I have their cam bearing puller and installer tools, and they worked flawlessly when I swapper out Bertha's cam last december.

I've done a lot of things to Bertha, and I didn't have any Harley experience until I got her. I had worked on Asian bikes quite a bit, but not on Harleys. It's not difficult if you have a mechanical aptitude AND the proper tools. The tools aren't cheap, but neither is a good mechanic's time.

Get a Genuine H-D Service manual, and a Genuine H-D Parts Catalog for your year and model. I also have a Clymer manual, which is good because it has a LOT more pictures in it that can guide you.

And take you time! Read the manuals several times before you start the R&R operation.
 
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Old Jun 29, 2010 | 04:44 PM
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Default 91 evo Ultra Steering Head Bearings?

Hi N.G.Hawg, Have you any experience of changing Steering Head Bearings?
I dismantled front fairing today to have a look at Head stock nut with a view to adjusting (tightening). There is a little play/movement when "shaking" the front forks with the rear end on the ground. Adjusting looks fairly straight forward as the large Nut at the top is easily accessed. Is it fairly straightforward to drop forks and replace top & bottom steering head bearings? Any response much appreciated. Bungo
 
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Old Jun 30, 2010 | 04:10 AM
  #13  
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Originally Posted by BungoBill
Hi gofasted,Dont know if you feel the same..... but when youve done a repair and gained a bit of confidence in your tech. ability you seem to "bond" with your bike and as you say..."you feel real good" especially saving $$$$$ŁŁŁŁŁŁs. Doug.(BungoBill)
Hi Doug, from the UK. 90 Evo here!

And the further away from home you travel, the better that feeling after you get back home.
 
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Old Jun 30, 2010 | 06:53 AM
  #14  
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8 weeks!!?? to replace a clutch bearing!!?? WOW!!,we`re covered up too,but thats nuts
 
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Old Jun 30, 2010 | 03:33 PM
  #15  
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Originally Posted by BungoBill
Hi N.G.Hawg, Have you any experience of changing Steering Head Bearings?
I dismantled front fairing today to have a look at Head stock nut with a view to adjusting (tightening). There is a little play/movement when "shaking" the front forks with the rear end on the ground. Adjusting looks fairly straight forward as the large Nut at the top is easily accessed. Is it fairly straightforward to drop forks and replace top & bottom steering head bearings? Any response much appreciated. Bungo
Sorry - I haven't done the steering bearings... haven't needed to (yet). Bertha's steering head has the grease fitting on it that allows grease to be pumped into it. If yours doesn't, then you would need to disassemble the steering head, and remove, clean, and repack the upper and lower steering head bearings. If you need to replace one or both of the steering bearings, then you have to replace the races as well, which involves gently pounding them out and pressing or driving the new ones in. My Clymer manual has a good discussion of the steps involved. Haven't looked in my H-D service manual...

Maybe someone else will chime in about this...
 
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Old Jul 1, 2010 | 11:45 AM
  #16  
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Default 91 evo Steering Head Bearings

Hi Hawg,yes I have the grease nipple on the Steering Head. With the bike showing 50k+ Im sure that the Bearings have never been changed and perhaps "nows the time". The official Harley Manual gives details of the strip down but I will need to read then again as it doesnt appear to be as straightforward as I first thought. I suppose the Bearings can be tapped out as they are not going to be used again. I managed to buy a new 1.7/16" Spanner/Key from a local Tool Stores "bargain box" for $4.50,which is a good deal. Im sure you have to use an open ended Spanner/Key as there doesnt appear to be space to get into the H.Stock Nut from the top with a Socket or Ring Key without further stripping of inner fairng,radio,wiring parts etc. etc.
Will post a couple of pics.of what H.Stock and surrounding things look like,if anyone is interested. Bungo.
 
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Old Jul 1, 2010 | 12:38 PM
  #17  
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Originally Posted by BungoBill
Hi Hawg,yes I have the grease nipple on the Steering Head. With the bike showing 50k+ Im sure that the Bearings have never been changed and perhaps "nows the time". The official Harley Manual gives details of the strip down but I will need to read then again as it doesnt appear to be as straightforward as I first thought. I suppose the Bearings can be tapped out as they are not going to be used again. I managed to buy a new 1.7/16" Spanner/Key from a local Tool Stores "bargain box" for $4.50,which is a good deal. Im sure you have to use an open ended Spanner/Key as there doesnt appear to be space to get into the H.Stock Nut from the top with a Socket or Ring Key without further stripping of inner fairng,radio,wiring parts etc. etc.
Will post a couple of pics.of what H.Stock and surrounding things look like,if anyone is interested. Bungo.
There are others here who could probably tell you what to look for to determine if the bearings need replacement. You can simply check the bearings first, and only replace them if they really need replacement. If not, you can just repack them and put them back in. You only need to replace the races if you replace the bearings.
 
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Old Jul 1, 2010 | 02:30 PM
  #18  
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Did you try just adjusting the steering bearings first?

I haven't had to adjust mine since I stopped doing wheelies. I also haven't had to replace a belt since then. I wonder if all that is related?
 
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Old Jul 1, 2010 | 04:05 PM
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Old Jul 1, 2010 | 04:12 PM
  #20  
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Originally Posted by Dr.Hess
Did you try just adjusting the steering bearings first?

I haven't had to adjust mine since I stopped doing wheelies. I also haven't had to replace a belt since then. I wonder if all that is related?
I have thought about greasing and tightening up the Steering Bearings but because of the mileage 50k+ I thought it might be an opportunity to re-new them. Bungo.
 
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