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Hi Schooner, take a deep breath! I strained my back trying this very job a couple of years ago, despite having owned Harleys since the 70s, so feel for you. Looks like your bike is lifted quite high, which is wise for getting the wheel out and back into the frame, but makes life difficult aligning the wheel. I use short lengths of wood, lift the wheel up onto them and keep packing until the wheel is close to the correct level for getting the axle in. That way you are not struggling with the weight of the wheel and trying to do something else with it. Think of building the pyramids! You should then be able to get the caliper onto the rotor, before fitting the axle.
From the last picture you posted, looks to me like you need to push the pistons back into the caliper to get the disc back in. If you put a 3 ft long 2by4 under the wheel, you can use that to lift and guide the wheel up, and the rotor back into place. If your working by yourself and can't make it happen, then taking the caliper off will get it done.,,
Hi Schooner, I've tried a couple differnt ways of putting the wheel on, as mentioned lowering the bike so wheel is sitting on 2x4 helps greatly, but talking the bolt pins out of the calipers and removing the pads makes a huge differnce, although I have pushed the brake pads into there cylinders and managed to get the rotor in between them. That axle is and a heavy duty screw driver will help you out alot, start the axle through the primary side and use the screw driver to help line up the brake side.
Good luck your almost ready to ride.
Last edited by RidemyEVO; Mar 31, 2011 at 08:18 AM.
Yeah, push the caliper piston back in a little with a screwdriver, and leave the screwdriver in there to keep the pads separate. I put my tire on a floor jack, then raise the tire up into position with the jack, guiding the disk between the pads.
However, if you're going to replace the brake pads anyway, then take the caliper off the mount, put the wheel on, replace the pads and put the caliper back on.
Hi Schooner, take a deep breath! I strained my back trying this very job a couple of years ago, despite having owned Harleys since the 70s, so feel for you. Looks like your bike is lifted quite high, which is wise for getting the wheel out and back into the frame, but makes life difficult aligning the wheel. I use short lengths of wood, lift the wheel up onto them and keep packing until the wheel is close to the correct level for getting the axle in. That way you are not struggling with the weight of the wheel and trying to do something else with it. Think of building the pyramids! You should then be able to get the caliper onto the rotor, before fitting the axle.
Hope that answers your query.
This is good advice. It took me a couple tries years ago to finally learn this. You can also use a floor jack and just lift the tire up to the level you need. Either way though makes a huge difference.
Yeah, push the caliper piston back in a little with a screwdriver, and leave the screwdriver in there to keep the pads separate. I put my tire on a floor jack, then raise the tire up into position with the jack, guiding the disk between the pads.
However, if you're going to replace the brake pads anyway, then take the caliper off the mount, put the wheel on, replace the pads and put the caliper back on.
I also use a floor jack to lift the rear tire up. Seems to work the best of all the other ways I've tried.
I took you great suggestion and used a 2x4 piece of lumber and it made it MUCH EASIER getting my rear tire in place ~ wouldn't or couldn't do it without you and the other great guys on this forum.
The axle is thru the swingarm just got to do (2) two more things to complete the rear wheel assembly.
1. Torque-up the bolts on the axle and the others on either side that alines the wheel.
2. Install new rear brake pads.
The front has to get new brake pads also, which I'll do after I do the rear.
Check-out the 2x4 in the lower left hand corner of the pic. I used it to hold the wheel in place as I taped the axle thru the swingarm. HORAY
Now I just have to install the new rear brake pads into the calliper and then get the brake pads onto the BRAKE ROTO . . . Humm!
Originally Posted by grbrown
Hi Schooner, take a deep breath! I strained my back trying this very job a couple of years ago, despite having owned Harleys since the 70s, so feel for you. Looks like your bike is lifted quite high, which is wise for getting the wheel out and back into the frame, but makes life difficult aligning the wheel. I use short lengths of wood, lift the wheel up onto them and keep packing until the wheel is close to the correct level for getting the axle in. That way you are not struggling with the weight of the wheel and trying to do something else with it. Think of building the pyramids! You should then be able to get the caliper onto the rotor, before fitting the axle.
Good stuff Schooner. Good feeling knowing you did the job yourself huh?
Front wheel is actually a lot easier, same idea compress the pucks in. You may want to check the color of your brake fluid to make sure its nice and clean.
Most times its RIGHT IN FRONT OF ME AND i DON'T SEE IT
It was so much easier when I took the calliper off the swingarm; cleaned the hell out of it and then I put the rear wheel right into position on the swingarm.
All I have to do tomorrow is torque-up the bolts and then on to the new brake pads for front and rear
Using that 2x4 in the picture was a great help. Check-out some of my pictures. I take as many as possible when I'm disassembiliing parts.
I can't keep it in my ol' fart brain where everything goes. So I turn on my P.C. and check on my photos.
Enjoy.
P.S. THANKS AGAIN GUYS
Originally Posted by big cahuna
From the last picture you posted, looks to me like you need to push the pistons back into the caliper to get the disc back in. If you put a 3 ft long 2by4 under the wheel, you can use that to lift and guide the wheel up, and the rotor back into place. If your working by yourself and can't make it happen, then taking the caliper off will get it done.,,
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